Industry Canada
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High Performance Manufacturing (HPM)

AstenJohnson Valleyfield 
Valleyfield, Quebec

Industry: Pulp, Paper and Paperboard; Textiles

Website of headquarters: AstenJohnson

Results

  • Reduction in length of production runs (from 92 to 52 sheets)
  • Reduction in the length of delivery lead time (now 30 days on average)
  • Lean Manufacturing, Lean Management, Six Sigma and Kaizen-Impact training for all personnel.
  • Training of an in-house training staff.
  • Three weeks of Kaizen-Impact Strategic Production FLO Training.
  • Two separate Kaizen-Impact Production Set Up (SMED) training programs in the joining department:
    • Three weeks of training in machinery set-up
    • Three weeks of training in machinery start-up

Contributing Techniques and Tools

  • None.

Source: Toptech Groupe Conseil inc Case Studies.