RP-02 Laboratory: Determination of Mass Calibration Values and Related Uncertainties

N. Dupuis-Désormeaux, Senior Engineer, Gravimetry
May 2002

RP-02: Determination of Mass Calibration Values and Related Uncertainties, in PDF format 452 KB


Table of Contents

1. Background

1.0 Definitions and Calibration Methods

1.1 Calibration and Uncertainty Equations: Single Comparison

1.1.1 Absolute Mass Calibration
1.1.1.1 Mass Equation
1.1.1.2 Combined Uncertainty Equation for Absolute Mass
1.1.2 Conventional Mass Calibration
1.1.2.1 Mass Equation
1.1.2.2 Combined Uncertainty Equation for Conventional Mass

1.2 Calibration and Uncertainty Equations: Series of Intercomparisons

1.2.1 Absolute Mass Calibration
1.2.1.1 Mass Equation
1.2.1.2 Combined Uncertainty Equation for Absolute Mass
1.2.2 Conventional Mass Calibration
1.2.2.1 Mass Equation
1.2.2.2 Combined Uncertainty Equation for Conventional Mass

2. Components of Uncertainty

2.1 Uncertainty of the Reference or Lead Weight

2.1.1 Calibration of the CSL Working Standards
2.1.1.1 Absolute Mass
2.1.1.2 Conventional Mass
2.1.2 Calibration of District Standards and others
2.1.2.1 Absolute Mass
2.1.2.2 Conventional Mass
2.1.3 Tolerance Testing of Inspection Weights

2.2 Uncertainty of Air Density

2.3 Uncertainty of Density of Reference and of Weight Being Calibrated

2.3.1 CSL Working Standards
2.3.2 District Standards
2.3.3 Inspector Weight Kits (field working standards)

2.4 Uncertainty of the Process

2.4.1 Single Comparison and Tolerance Testing
2.4.2 Series of Intercomparisons

3. Uncertainty Multipliers

3.1 Density of reference and density of weight being calibrated

3.1.1 CSL Working Standards
3.1.2 District Standards
3.1.3 Inspector Weight Kits

3.2 Air Density

3.3 Conventional Air Density

3.4 Conventional Mass Density

3.5 Coefficients CM’P and CM’Q

3.6 Coefficients CijP and CijQ

4. Summary - At a Glance

5. References

Background

1.0 Definitions and Calibration Methods

1.1 Calibration and Uncertainty Equations: Single Comparison

1.1.1 Absolute Mass Calibration
1.1.1.1 Mass Equation
1.1.1.2 Combined Uncertainty Equation for Absolute Mass
1.1.2 Conventional Mass Calibration
1.1.2.1 Mass Equation
1.1.2.2 Combined Uncertainty Equation for Conventional Mass

1.2 Calibration and Uncertainty Equations: Series of Intercomparisons

1.2.1 Absolute Mass Calibration
1.2.1.1 Mass Equation
1.2.1.2 Combined Uncertainty Equation for Absolute Mass
1.2.2 Conventional Mass Calibration
1.2.2.1 Mass Equation
1.2.2.2 Combined Uncertainty Equation for Conventional Mass

The importance of quantifying measurement uncertainty has grown steadily with the pace of industrialization that followed the second World War. However, most companies and even most governments developed their own methods for calculating and expressing uncertainty without much consideration to international harmonization. In 1977, the Comité International de Poids et Mesures (CIPM) requested that the Bureau International de Poids et Mesures (BIPM) develop a document to harmonize methods of expression of uncertainty. In 1980, a BIPM work group developed the International Recommendation INC-1: Expression of Experimental Uncertainties. It was then decided that the responsibility for developing a detailed guide on how to express uncertainties according to INC-1 should be transferred to the International Standardization Organization (ISO). The BIPM/ISO Guide to the Expression of Uncertainty in Measurement, was first published in 1995 as ISBN 92-67-10188-9.

The methods and calculations proposed herein are in accordance with the Guide to the Expression of Uncertainty in Measurement, 1995. Please refer to the above document for any background information.

1.0 Definitions and Calibration Methods


Definitions

Absolute mass, Xabs

Absolute mass is obtained when weighing in vacuum. It is an intrinsic property of an artifact and is independent of gravity or buoyancy.

Effective mass, Xe = Xabs (1 - (ρatX))

Effective mass is the absolute mass times the buoyancy factor (in parenthesis above). In other words, effective mass is less than the absolute mass by the mass of air that it displaces. (Note: ρat is the air density and ρx is the material density of the mass).

Conventional mass, Xc = Xabs (1 - (ρacX)) / (1 - (ρacc))

The conventional mass is by definition: “the mass Xc that a standard of density ρc equal to 8000 kg/m3 would require to have to balance a given mass Xabs of density ρx when this measurement is performed in an air density ρac of 1.2 kg/m3 and a temperature of 20°C.” In other words:

Xc - ρac vc Dot equal Xabs - ρac vx
Xc (1-(ρacc)) Dot equal Xabs (1-(ρacx))
Xc Dot equal Xabs (1-(ρacx)) / (1-(ρacc))

OIML R111(2001) definition 2.6 - Conventional Mass: For a weight taken at 20°C, the conventional mass is the mass of a reference weight of a density of 8 000 kg/m3 which it balances in air of a density of 1.2 kg/m3.


Please note that in the past, the term “apparent mass” was used to describe “conventional mass”.


Calibration methods used at the CSL

Single Comparison

Single comparison calibration refers to a method where the test mass and the reference are only compared once. This comparison is effected by using the substitution method?.

The difference in indications obtained with the substitution weighing does not represent the mass difference between the test mass and the reference. The following equations 1.1.1.1 and 1.1.2.1 show how the indicated difference is used to compute the associated mass difference.

Series of Intercomparisons

A calibration with series of intercomparisons refers to a situation where multiple masses are intercompared. Each comparison is performed by using the substitution method? on a group of masses. It is based on the method of Least Squares.

The absolute mass of a weight is therefore obtained by using 1.2.1.1, and its conventional mass is obtained by using 1.2.2.1.

Substitution weighing is also called differential weighing or comparison weighing and refers to the procedure where a standard and a test mass are weighed consecutively on the same load receiving element and the difference in their indicated value forms the basis for the calibration.


The results obtained with single comparison weighing will have larger uncertainties than those obtained using series of intercomparisons. However, series of intercomparisons are much more time-consuming. Therefore, the choice of which method to use depends on if the limits of error (accuracy class) of the mass being calibrated can be met by performing single comparison weighing.

Single Comparison Weighing can be used instead of tolerance testing of the inspection weights. Series of Intercomparisons are used to calibrate masses with smaller limits of error (higher accuracy class) such as the CSL Working Standards and the District Standards.

1.1 Calibration and Uncertainty Equations: Single Comparison

- Example - Client’s Weight or Special Calibration of Inspection Weight

1.1.1 Absolute Mass Calibration

1.1.1.1 Mass Equation

When performing comparison weighing in effective mass, the following calibration equation holds:

mt - ρat vt = mR - ρat vR + Dt

vR = volume of reference (standard mass) R
vt = volume of unknown mass t

Since vt = mtt and vR = mRR , the above can be expressed as:

(1.1.1.1)


mt = [ mR (1 - (ρatR)) + Dt ] / ( 1 - (ρatt))


where Dt = corrected value for the difference between displayed value for unknown mass t and displayed value for reference (standard mass) R. Dt = SR(It - IR), where SR is the sensitivity reciprocal at that nominal value, It is the indicated value for the test mass t and IR is the indicated value for the reference (standard mass) R
mt = absolute mass of unknown mass t
mR = absolute mass of reference R - found on calibration certificate for reference R
ρt = density of unknown mass t (kg/m3) - usually provided by manufacturer; otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111 (1994) or Table 6 (2002) and knowing the material. See section 3.1
ρR = density of the reference (standard mass) R (kg/m3) - usually found on calibration certificate for reference (standard mass) R; otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111 (1994) or Table 6 (2002) and knowing the material . See section 3.1
ρat = air density at the time of the calibration (kg/m3) - the formula provided in section 3.2 can be used

1.1.1.2 Combined Uncertainty Equation for Absolute Mass

Note that rearranging the first equation in 1.1.1.1 above yields:

mt = mR - ρat vR + ρat vt + Dt


Pose f = mt = mR + ρat (vt - vR) + Dt


The function f is f(mR, ρat, vt, vR, Dt). In other words: f is a function of mR , ρat , vt , vR and Dt. By the Law of Propagation of Uncertainty (see section 5.1.2 of the ISO Guide to the Expression of Uncertainty in Measurement) and assuming no covariance, we have:

(ucombined(mt))2 =
(∂f/∂mR(u(mR)))2 + (∂f/∂ρat (u(ρat)))2 + (∂f/∂vt (u(vt)))2 + (∂f/∂vR (u(vR)))2 + (∂f/∂Dt(u(Dt)))2

Since ∂f/∂mR ≈ 1
∂f/∂vR ≈ -ρat
∂f/∂vt ≈ ρat
∂f/∂ρat ≈ (vt - vR)
∂f/∂Dt ≈ 1


Please note that using the equation:

mt (1-(ρatt)) = (mR - mRρatR + Dt)
mt = {1/(1-(ρatt))} {mR - mRρatR + Dt} instead of equation “f” above, we have the following derivatives without approximation:

∂f/∂mR = {ρt /(ρtat)}{(ρRat)/ρR}
∂f/∂Dt = {ρt /(ρtat)}{1}
∂f/∂ρR = {ρt /(ρtat)}{- ρat mRR2}
∂f/∂ρt = {ρt /(ρtat)}{- ρat mtt2}
∂f/∂ρat = {ρt /(ρtat)}{(mRR)((ρRt)/(ρtat) + Dt /(ρtat)}


we have:

(ucombined(mt))2 ≈ [1(u(mR))]2+[(vt-vR)(u(ρat))]2+ [ρat(u(vt))]2 + [-ρat(u(vR))]2 + [1(u(Dt))]2
≈ [u(mR)]2+[(mtt - mRR)(u(ρat))]2+[ρat(u(vt))]2+[-ρat(u(vR))]2+[u(Dt)]2

Note that, again by the Law of Propagation of Uncertainty, we obtain

(u(vt))2 = u2(mtt) = (∂(vt)/∂mt)2 u2(mt) + (∂(vt)/∂ρt)2 u2t) = (1/ρt)2 u2(mt) +(-mtt2)2 u2t).

However, if the density determination is performed independently from the mass determination, we have: (u(vt))2 ≈ (∂(vt)/∂ρt)2 u2t) ≈ (-mtt2)2 u2t) and similarly (u(vR))2 ≈ (-mRR2)2 u2R).

Hence,

(ucombined(mt))2 ≈ [1(u(mR))]2+[(vt-vR)(u(ρat))]2+ [ρat(u(vt))]2 + [-ρat(u(vR))]2 + [1(u(Dt))]2
≈ [u(mR)]2 + [(mtt - mRR)× u(ρat)]2 + [ρat(-mtt2)× u(ρt)]2 + [-ρat(-mRR2)× u(ρR)]2+[u(Dt)]2

u2 (mt) ≈ u2(mR) + (mtt-mRR)2u2at) + ρat2(-mtt2)2u2t) + ρat2 (-mRR2)2 u2R) + u2(Dt)

Since ρat2 (-mRR2)2 u2R) should already be included in u2(mR), the combined standard uncertainty for the absolute mass mt is the square root of the following:

(1.1.1.2)


u2 (mt) ≈ u2(mR) + (mtt-mRR)2u2at) + ρat2(-mtt2)2u2t) + u2(Dt)

where all terms are expressed in the same unit of mass


The u2(mR) term used in the above equation should already contain the term ρat2 (-mRR2)2 u2R) .


Please note that equation (1.1.1.2) without approximation is:

u2(mt) = [ρt /(ρtat)]2 { u2(Dt) + [(ρRat)/ρR]2 u2(mR) + [mRρat/(ρR)2]2 u2R)
+ [-mtρat/(ρt)2]2 u2t) + [(mRR)(ρRt)/(ρtat) + Dt/(ρtat)]2 u2at) }

where all terms are expressed in the same unit of mass


where

u(mt) = combined standard uncertainty associated with the evaluation of the absolute mass of t
u(mR) = combined standard uncertainty associated with the absolute mass of reference R - usually found on the calibration certificate for reference R. See section 2.1
u(ρat) = standard uncertainty associated with the estimation of the air density at the time of the calibration (kg/m3). See section 2.2
u(ρt) = standard uncertainty associated with the density of the unknown mass t (kg/m3) - usually provided by the manufacturer of mass t. A rectangular distribution estimate based on the limits provided in Table 3 of OIML Recommendation R111 (1994) can be used; i.e., ± (1340 kg/m3 ÷ 2% 3) = ± 380 (kg/m3) for Class F1, and a value of ± (4300 kg/m3 ÷ 2% 3) = ± 1240 (kg/m3) for Class F2. See section 2.3.
u(ρR) = standard uncertainty associated with the density of the reference (standard mass) R (kg/m3)) - usually included in u(mR) or provided on the calibration certificate for reference R. A rectangular distribution estimate based on the limits provided in Table 3 of OIML Recommendation R111 (1994) can be used; e.g. , ± (400 kg/m3 ÷ 2% 3) = ± 115 (kg/m3) for Class E2. See section 2.3.
u(Dt) = standard process uncertainty associated with the calculated difference - the long-term process uncertainty of the procedure and equipment used in determining the difference between mass t and reference R. See section 2.4
mt = absolute mass of unknown mass t
mR = absolute mass of reference (standard mass) R
ρt = density of the unknown mass t (kg/m3) - usually provided by manufacturer; otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111 (1994) and knowing the material. See section 3.1
ρR = density of the reference R (kg/m3) - usually found on calibration certificate for reference R; otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111 (1994) and knowing the material. See section 3.1
ρat = air density at the time of the calibration (kg/m3) - the formula provided in section 3.2 can be used.

Note: The terms involved in the uncertainty equation 1.1.1.2 are described in detail in the following sections 2 and 3.

1.1.2 Conventional Mass Calibration

1.1.2.1 Mass Equation

The conversion from absolute to conventional mass is done with the definition below:


The conventional mass is “the mass mct that a standard of density ρc equal to 8000 kg/m3 would require to have to balance a given mass mt of density ρt when this measurement is performed in an air density ρac of 1.2 kg/m3 and a temperature of 20°C.” In other words:

mct - ρac vct Dot equal mt - ρac vt
mct (1-(ρacc)) Dot equal mt (1-(ρact))
mct (1- (ρacc)) / (1-(ρact))Dot equal mt

vct = volume of unknown mass t with a conventional density of 8000 kg/m3


Note that vct is equal to mctct and that ρct = ρc. By rearranging the first expression in the definition, we get: mct - ρac vct + ρac vt Dot equal mt. Similarly, mcR - ρac vcR Dot equal mR - ρac vR can be rearranged as mcR - ρac vcR + ρac vR Dot equal mR, or can be written as mcR (1-(ρaccR)) Dot equal mR (1-(ρacR)).
vcR = volume of reference (standard mass) R with a conventional density of 8000 kg/m3

Replacing mt and mR by their equivalence in conventional mass (using the last relationship in the box above) and inserting into f = mt = mR + ρat (vt - vR) + Dt (see section 1.1.1.1),
vt = volume of unknown mass t with a density ρt
vR = volume of reference R with a density ρR

we get:

mt - ρat vt = mR - ρat vR + Dt
[mt] (1 - (ρatt)) = mR (1 - (ρatR)) + Dt
[mct (1- (ρacc)) / (1-(ρact))] (1 - (ρatt)) = [mcR (1 - (ρacc)) / (1- (ρacR))] (1 - (ρatR)) + Dt
(mctc - ρac) (ρt - ρat) / ρct - ρac)) = (mcRc - ρac) (ρR - ρat) / ρcR - ρac)) + Dt
mct = ( (ρc - ρac) (ρt - ρat) / ρct - ρac) ) -1{ [mcRc - ρac) (ρR - ρat) / ρcR - ρac)] + Dt }
mct = mcRR - ρat) (ρt - ρac) / (ρt - ρat)(ρR - ρac) + Dt ρct - ρac) / (ρt - ρat)( ρc - ρac)
mct = ( (1 - ρact ) / (1 - ρatt )) {(mcR (1 - ρatR ) / (1 - ρacR )) + Dt / (1 - ρacc )}

Therefore:

(1.1.2.1 A)


mct = ((ρt - ρac) / (ρt - ρat)) { (mcRR - ρat)/(ρR - ρac)) + (Dt ρc / ( ρc - ρac)) }

where mct , mcR and Dt are expressed in the same unit of mass


where

mct = conventional mass of unknown mass t
ρac= conventional air density; equal by definition to 1.2 kg/m3. See section 3.3
mt,R = absolute mass of object t, or reference R
ρct = ρcR = ρc = conventional mass density; equal by definition to 8000 kg/m3. See section 3.4
ρat = air density at the time of the calibration (kg/m3) - the formula provided in section 3.2 can be used.
ρt = density of the unknown mass t (kg/m3) - provided by manufacturer; otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111 (1994) and knowing the material . See section 3.1
ρR = density of the reference R (kg/m3) - usually found on calibration certificate for reference R; otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111 (1994) and knowing the material. See section 3.1
mcR = conventional mass of reference R
Dt = calculated difference between unknown mass t and reference R. See section 1.1.1
Dot equal = equal by definition

Writing the above expression (1.1.2.1 A) in terms of mR instead mcR , we get:

mt - ρat (vt) = mR - ρat (vR) + Dt
[mt] (1 - (ρatt)) = mR (1 - (ρatR)) + Dt
[mct (1 - (ρacc)) / (1- (ρact))] (1 - (ρatt)) = mR (1 - (ρatR)) + Dt
mct ((ρc - ρac) (ρt - ρat)) / (ρct - ρac)) = mR (1 - (ρatR)) + Dt
mct = [(ρct - ρac)) / ((ρc - ρac) (ρt - ρat)) ] {mR (1 - (ρatR)) + Dt }

(1.1.2.1 B)


mct = [(ρct - ρac)) / ((ρc - ρac) (ρt - ρat)) ] {mR (1 - (ρatR)) + Dt }

where mct, mR and Dt are expressed in the same unit of mass


where

mct = conventional mass of unknown mass t
ρac = conventional air density; equal by definition to 1.2 kg/m3. See section 3.3
vct = volume of unknown mass t with a conventional density of 8000 kg/m3
mt = absolute mass of object t
vt = volume of unknown mass t with a density ρt
ρct = ρcR = ρc = conventional mass density; equal by definition to 8000 kg/m3. See section 3.4
ρt = density of the object t. See section 3.1
ρat = air density at the time of the calibration (kg/m3) - see formula provided in section 3.2
mR = absolute mass of reference R
ρR = density of the reference R. See section 3.1
vR = volume of reference R with a density ρR
Dt = calculated difference between unknown mass t and reference R. See section 1.1.1

1.1.2.2 Combined Uncertainty Equation for Conventional Mass

First, let us look at equation (1.1.2.1 A).

Replacing mt and mR by their equivalence in conventional mass and inserting into the equation f = mt = mR + ρat (vt - vR) + Dt (see section 1.1.1.2), we get:

[mt] = [mR] + ρat (vt - vR) + Dt
[mct - mctacc) + ρacvt] = [mcR - mcRacc) + ρacvR] + ρat (vt - vR) + Dt
mct (1- (ρacc)) = mcR (1- (ρacc)) + ρac (vR - vt) - ρat (vR - vt) + Dt


Pose g = mct = mcR + (1- (ρacc))-1 {(ρac - ρat )(vR - vt) + Dt }


Using the Law of Propagation of Uncertainty, the combined variance for mct assuming no covariance between the parameters is:

(ucombined(mct))2 =
(∂g/∂mcR (u(mcR)))2 + (∂g/∂ρac(u(ρac)))2 + (∂g/∂ρc (u(ρc)))2 + (∂g/∂ρat (u(ρat)))2
+ (∂g/∂vt (u(vt)))2+ (∂g/∂vR (u(vR)))2 + (∂g/∂Dt (u(Dt)))2

By definition, u(ρc) and u(ρac) are equal to zero; thus the above equation reduces to:

(ucombined(mct))2 =
(∂g/∂mcR (u(mcR)))2 + (∂g/∂ρat (u(ρat)))2 + (∂g/∂vt (u(vt)))2
+ (∂g/∂vR (u(vR)))2 + (∂g/∂Dt (u(Dt)))2

Recall that (u(vt))2 ≈ (-mtt2)2 u2t) and (u(vR))2 . (-mRR2)2 u2R). See section 1.1.1.2 for details.

Where ∂g/∂mcR ≈ 1
∂g/∂ρat ≈ -(vR - vt)(1-(ρacc))-1 = - (mRR - mtt)(1-(ρacc))-1
∂g/∂vt ≈ -(ρacat)(1-(ρacc))-1
∂g/∂vR ≈ (ρacat)(1-(ρacc))-1
∂g/∂Dt ≈ (1-(ρacc))-1


Please note that using the full equation 1.1.2.1.A. instead of “g”, we have the following derivatives without approximation:

Mg/MDt = [(ρtac)/(ρtat)] [ρc/(ρcac)]
Mg/MmcR = [(ρtac)/(ρtat)] [(ρM’at)/(ρM’ac)]
Mg/Mρat = [(ρtac)/(ρtat)] [(mcttat)/(ρtac)2) - (mcR/(ρRac))]
Mg/MρR = [(ρtac)/(ρtat)] [mcRatac)/(ρRac)2]
Mg/Mρt = [(ρtac)/(ρtat)] [mctacat)/(ρtac)2]


Thus

(ucombined(mct))2 =
[ 1 × u(mcR) ]2 + [ - (mRR - mtt) × (1-(ρacc))-1 × u(ρat) ]2 + [ - (ρacat) × (1-(ρacc))-1 × u(vt) ]2
+ [ (ρacat) × (1-(ρacc))-1 × u(vR) ]2
+ [ (1-(ρacc))-1 × u(Dt) ]2

(ucombined(mct))2 =

u(mcR)2
+ (1-(ρacc))-2{[-(mRR - mtt) u(ρat)]2 + [-(ρacat)u(vt)]2 + [(ρacat)u(vR)]2 + u(Dt)2}

Since (u(vt))2 ≈ (Mvt/Mρt)2 u2t) ≈ (-mtt2)2 u2t) and
(u(vR))2 ≈ (MvR/MρR)2 u2R) ≈ (-mRR2)2 u2R)

(ucombined(mct))2 =
u(mcR)2
+ (1-(ρacc))-2 {[-(mRR - mtt) u(ρat)]2 + [-(ρacat)(-mtt2) u(ρt) ]2
+ [ (ρacat)(-mRR2) u(ρR) ]2 + u(Dt)2 }

Again, replacing mt and mR by their equivalence in conventional mass

(ucombined(mct))2
u(mcR)2 + (1-(ρacc))-2 {u(Dt)2}
+ (1-(ρacc))-2 {- ([mcR ρR (1-(ρacc))/(ρRac)] /ρR - [mct ρt (1-(ρacc))/(ρtac)] /ρt) u(ρat) }2
+ (1-(ρacc))-2 {-(ρacat)(-[(mct ρt (1-(ρacc)) /(ρtac)] /ρt2) u(ρt) }2
+ (1-(ρacc))-2 { (ρacat)(-[(mcR ρR (1-(ρacc)) /(ρRac)]/ρR2) u(ρR)}2

(ucombined(mct))2

u(mcR)2 + (1-(ρacc))-2 {u(Dt)2}
+ (1-(ρacc))-2 { (- (1-(ρacc)))2 ( mcR/(ρRac) - mct /(ρtac) )2 u2at)
+ (1-(ρacc))-2 {(-(1-(ρacc)))2acat)2 (-[(mct /(ρtac)] /ρt)2 u2t)
+ (1-(ρacc))-2 { (1-(ρacc))2acat)2 (-[(mcR/(ρRac)]/ρR)2 u2R)

u2(mct) ≈ u2(mcR)+ ρc2/(ρc - ρac)2 u2(Dt)+ [mcR/(ρR - ρac) - mct/(ρt - ρac)] 2u2at) +
+ (ρacat)2 [ (mcR 2u2R))/ρR2R - ρac)2 + (mct2 u2t)) / ρt2t - ρac)2]

Since (ρacat)2 [ (mcR 2u2R))/ρR2R - ρac)2] should already be included in u2(mR), the combined standard uncertainty for mct expressed in terms of mcR is the square root of the following:

(1.1.2.2 A)


u2(mct) ≈ u2(mcR)+ ρc2/(ρc - ρac)2 u2(Dt)+ [mcR/(ρR - ρac) - mct/(ρt - ρac)] 2u2at) + (ρacat)2 [(mct2 u2t)) / ρt2t - ρac)2]

where all terms are expressed in the same unit of mass


The u2(mcR) term used in above equation should already contain the termacat)2 [ (mcR 2u2R))/ρR2R - ρac)2] .


Please note that equation 1.1.2.2 A without approximation is:

u2(mct) = [(ρtac)/(ρtat)]2 {[(ρM’at)/(ρM’ac)]2 u2(mcR)+ ρc2/(ρcac)2 u2(Dt) + [mcRatac)/(ρRac)2]2 u2R)
+ [(mcttat)/(ρtac)2) - (mcR/(ρRac))]2 u2at) + [mctacat)/(ρtac)2]2 u2t)}

where

u(mct) = combined standard uncertainty associated with the evaluation of the conventional mass of t
u(mcR ) = combined standard uncertainty associated with the conventional mass of reference R - usually found on the calibration certificate for reference R. If only u(mR ) is known, the formula 1.1.2.2B should be used. See section 2.1.
u(ρat) = standard uncertainty associated with the estimation of the air density at the time of the calibration (kg/m3) - usually assumed to be ± 0.07 kg/m3 . See section 2.2
u(ρt) = standard uncertainty associated with the density of the unknown mass t (kg/m3) - usually provided by the manufacturer of mass t. Otherwise, a rectangular distribution estimate with the limits provided in Table3 of OIML Recommendation R111 can be used; i.e., ± (1340 kg/m3 ÷ 2/ 3) = ± 380 (kg/m3) for Class F1, and a value of ± (4300 kg/m3 ÷ 2/ 3) = ± 1240 (kg/m3) for Class F2 . See section 2.3
u(ρR) = standard uncertainty associated with the density of the reference R (kg/m3)) - usually included in u(mcR) or provided on the calibration certificate for reference R. A rectangular distribution estimate based on the limits provided in Table 3 of OIML Recommendation R111 (1994) can be used: ± (400 kg/m3 ÷ 2/ 3) = ± 115 (kg/m3) for Class E2 . See section 2.3
u(Dt) = standard uncertainty associated with the calculated difference - the long-term process uncertainty of the procedure and equipment used in determining the difference between mass t and reference R. See section 2.4
ρt = density of the unknown mass t (kg/m3) - usually provided by manufacturer; otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111 (1994) and knowing the material. See section 3.1
ρR = density of the reference R (kg/m3) - usually found on calibration certificate for the reference; otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111 (1994) and knowing the material. See section 3.1
ρat = air density at the time of the calibration (kg/m3) - the formula provided in section 3.2 can be used
ρac = conventional air density; equal by definition to 1.2 kg/m3 . See Section 3.3
ρc = conventional mass density; equal by definition to 8000 kg/m3. See section 3.4
≈ = approximately equal

NOTE: The terms involved in the uncertainty equations 1.1.2.2A and the following 1.1.2.2.B are described in detail in sections 2 and 3.

Now let us look at equation (1.1.2.1 B). Replacing only mt by its equivalence in conventional mass and inserting into the equation f = mt = mR + ρat (vt - vR) + Dt, we get:

[mct - mctacc) + ρacvt] = [mR] + ρat (vt - vR) + Dt
mct (1-(ρacc)) = [mR] + ρat (vt - vR) + Dt - ρacvt
mct = (1-(ρacc)) -1{mR + ρat (vt - vR) + Dt - ρacvt}


Pose h = mct = (1-(ρacc))-1 { mR + ρat (vt - vR) - ρac vt + Dt }


Using the Law of Propagation of Uncertainty as in the previous section, and remembering that u(ρc) and u(ρac) are equal to zero, the combined variance for mct, assuming no covariance between the parameters, is:

(ucombined(mct))2 =
(∂h/∂mR (u(mR)))2+ (∂h/∂ρat (u(ρat)))2+ (∂h/∂vt (u(vt)))2+ (∂h/∂vR (u(vR)))2 + (∂h/∂Dt (u(Dt)))2

where

∂h/∂mR = (1-(ρacc))-1
∂h/∂ρat = -(vR - vt)(1-(ρacc))-1
∂h/∂vt = -(ρacat)(1-(ρacc))-1
∂h/∂vR = -(ρat)(1-(ρacc))-1
∂h/∂Dt = (1-(ρacc))-1

(ucombined(mct))2 =

((1-(ρacc))-1 u(mR))2 + (-(vR - vt)(1-(ρacc))-1 u(ρat)) 2 +
+(-(ρacat)(1-(ρacc))-1 u(vt))2 + (-(ρat)(1-(ρacc))-1 u(vR))2 + ((1-(ρacc))-1 u(Dt))2

(ucombined(mct))2 =
(1-(ρacc))-2 {u(mR))2 + (-(vR - vt)u(ρat))2 + (-(ρacat)u(vt))2 + (-(ρat)u(vR))2 + (u(Dt))2}

Recall that (u(vt))2 ≈ (-mtt2)2 u2t) and (u(vR))2 ≈ (-mRR2)2 u2R). See section 1.1.1.2 for details.

(ucombined(mct))2 =
(1-(ρacc))-2 {u(mR))2 + (-(mRR - mtt)u(ρat))2 + (-(ρacat)(-mtt2)u(ρt))2
+ (-(ρat)(-mRR2)u(ρR))2 + (u(Dt))2}

u2(mct) ≈
(1-(ρacc))-2 {u2(mR) + (mRR - mtt)2u2at) + (ρacat)2 mt2 u2t)/ρt4
+ ρat2 mR2 u2R)/ρR4 + u2(Dt)}

Since (1-(ρacc))-2at2 mR2 u2R)/ρR4} should already be included in u2(mR), the combined standard uncertainty for mct expressed in terms of mR is the square root of the following:

(1.1.2.2 B)


u2(mct) ≈ (1-(ρacc))-2 {u2(mR) + (mRR - mtt)2u2at) + (ρacat)2 mt2 u2t)/ρt4 + u2(Dt)}

where all terms are expressed in the same unit of mass

The u2(mR) term used in equation above should contain the term ρat2 mR2 u2R)/ρR4.

Note: Some prefer to assume that the density of the object being measured is unimportant in conventional weighing. However, as can be seen by looking at the above expression, both the density of the test mass (ρt) and the uncertainty of this density (u(ρt)) are included in the equation for u(mct) and can only be neglected if certain conditions are met.

1.2 Calibration and Uncertainty Equations: Series of Intercomparisons

- Example: CSL Working Standards and District Standards

1.2.1 Absolute Mass Calibration

Since the CSL performs all series of intercomparisons in conventional mass, this section is theoretical and the reader can skip tosection 1.2.2.

1.2.1.1 Mass Equation

If we want to calibrate a series in absolute mass (instead of the usual conventional mass) we would use the same procedure and same Forms as presented in section 4 of RP-01: Laboratory Calibration Procedures for Standards of Mass; however, the calculated difference would have to be inserted in the following equation instead of into equation 1.2.2.1.

Recall from the above section 1.1.1.1 that, for single comparative weighing, the absolute mass equation (1.1.1.1) for a test mass ‘t’ is

mt = [ Dt + mR (1 - (ρatR)) ] / ( 1 - (ρatt))

The equivalent equation when performing a series of intercomparisons with the new Forms and using the associated CijP coefficients of the P matrix, is therefore:

(1.2.1.1)


Mt = [ CijP mi + CM’P M’(1 - (ρatM’)) ] / ( 1 - (ρatt))


Mt = absolute mass of object t
∑ = is the symbol representing the summation of the terms that follow it
CijP = the coefficients that appear in the P matrix for each mass and each mi. These correspond to row i (masses) and column j (readings mi) respectively. See section 3.6
mi = comparative reading i obtained for each line of matrix A in the Forms - it is, for a given line ‘i’, the indicated difference in readings multiplied by the sensitivity reciprocal for that line.
CM’P = the coefficient in the P matrix for mass M’ along the row corresponding to mass t. See section 3.5
M’ = absolute mass of reference (or lead weight) R
ρat = air density at the time of the calibration (kg/m3) - the formula provided in section 3.2 can be used
ρM’ = density of the reference (or lead weight) R (kg/m3) - usually found on calibration certificate for the reference (or lead weight); otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111 (1994) and knowing the material. See section 3.1
ρt = density of the unknown mass t (kg/m3) - usually provided by manufacturer; otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111(1994) and knowing the material. See section 3.1

Using the 1990 version of the Forms, the equivalent equation is:

(1.2.1.1_1990)


Mt = [ CStSt + CM’ M’(1 - (ρatM’)) ] / ( 1 - (ρatt))

Mt = absolute mass of object t
CSt , CM’ = the coefficients that appear before the St and M’ terms, respectively, in the Absolute error equations of the old (1990) Forms
St = the summation for mass t as described in the old Forms
M’ = absolute mass of reference (or lead weight) R
ρat = air density at the time of the calibration (kg/m3) - the formula provided in section 3.2 can be used
ρM’ = density of the reference (or lead weight) R (kg/m3) - usually found on calibration certificate for the reference (or lead weight); otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111(1994)
ρt = density of the unknown mass t (kg/m3) - usually provided by manufacturer; otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111(1994)

For example, the Error equation called (5) for mass M5 in the 1990 version of Form 1 should be modified with equation 1.2.1.1_1990 as follows:
(5) = S5/100 + M should be replaced by equation 1.2.1.1_1990 such that:
(M5)(1-(ρatM5)) = (1/100) S5 + 1 M’ (1 - (ρatM’))
(M5)= (1-(ρatM5))-1 [S5/100 + M’ (1 - (ρatM’))]
Note that in this case, CSt = CS5 = 1/100, CM’ = 1 and M5 is the absolute mass of the weight called “5” in the series of intercomparisons.
Once M5 is calculated, the error is computed with the following:
M5 = N + (5), thus (5) = M5 - N, where N is the nominal value.

1.2.1.2 Combined Uncertainty Equation for Absolute Mass

Again, since the CSL performs all series of intercomparisons in conventional mass, this section is theoretical and the reader can skip tosection 1.2.2.

As discussed in 4.3.5 ofRP-01 Laboratory Calibration Procedures for Standards of Mass, the Variance and Uncertainty equations in the 1990 version of the Forms were incomplete and must be modified to account for the difference of the volumes of the masses being compared, for the long-term variance of the process instead of only the punctual variation, and for any covariances.

We obtain the uncertainty equation from equation 1.2.1.1 above, by again, using the Law of Propagation of Uncertainty.


Pose k = Mt = [ Σ CijP mi + CM’P M’(1 - (ρatM’)) ] / ( 1 - (ρatt))
Pose Dt = Σ CijP mi


The combined variance for Mt assuming no covariance between the parameters is:

(ucombined(Mt))2 =
(∂k/∂Dt (u(Dt)))2 + (∂k/∂M’(u(M’)))2 + (∂k/∂ρat (u(ρat)))2 + (∂k/∂ρM’ (u(ρM’)))2+ (∂k/∂ρt (u(ρt)))2

Performing all the derivatives, we get:

∂k/∂Dt = (ρt /(ρtat))
∂k/∂M’= (ρt /(ρtat)) CM’PM’at)/ρM’
∂k/∂ρat = (ρt /(ρtat)2) [ (CM’P M’(ρM’t) / ρM’ ) + Dt ]
∂k/∂ρM’ = (ρt /(ρtat)) (-ρatCM’P M’/(ρM’2))
∂k/∂ρt = (ρt /(ρtat))(-ρat Mt /(ρt)2)


Please note that equation 1.2.1.2 - the combined standard uncertainty - without approximation for the absolute mass Mt when a series of intercomparisons is performed (using the new Forms) is the square root of the following:

u2(Mt) = [ρt / (ρtat) ]2 {u2(Dt) + [CM’PM’at)/ρM’ ]2 u2(M’) + [(-ρatCM’P M’)/(ρM’2)]2 u2M’)
+ [-ρatMt/(ρt2)]2 u2t) + [(CM’P M’(ρM’t) /ρM’tat)) + Dt /(ρtat)]2 u2at)}

where all terms are expressed in the same unit of mass


Now, since ρt > ρat and ρM’ > ρat, then we can assume that (ρtat) ≈ ρt and that (ρM’at) ≈ ρM’. We therefore get the following approximate equation:

u2(Mt) ≈ [ρtt ]2 u2(Dt) + [ρt CM’PM’) / ρM’t)]2 u2(M’)
+ [(-(ρat) CM’P M’ρt ) /(ρM’2t))] 2 u2M’) + [(-ρat) Mt / (ρtt))]2 u2t)
+ (ρt/ (ρt)2) 2 [ (CM’P M’(ρM’ - ρt) / ρM’ ) + Dt ]2 u2at)

u2(Mt) ≈ = u2(Dt) + (CM’P )2 u2(M’)
+ [(-(ρat) CM’P M’) /(ρM’2)] 2 u2M’) + [(-ρat) Mt /(ρt2)]2 u2t)
+ (1/ρt)2 [ (CM’P M’) - (CM’P M’ ρt / ρM’ ) + Dt ]2 u2at)

u2(Mt) ≈ u2(Dt) + (CM’P )2 u2(M’)
+ [(-(ρat) CM’P M’) /(ρM’2)] 2 u2M’) + [(-ρat) Mt /(ρt2)]2 u2t)
+ (1/ρt)2 [ (CM’P M’+ Dt) - (CM’P M’ ρt / ρM’ ) ]2 u2at)

Since Mt = [ ∑ CijP mi + CM’P M’(1 - (ρatM’)) ] / ( 1 - (ρatt))
≈ [ ∑ CijP mi + CM’P M’] = [ Dt + CM’P M’]

u2(Mt) ≈ u2(Dt) + (CM’P )2 u2(M’)
+ [(-(ρat) CM’P M’) /(ρM’2)] 2 u2M’) + [(-ρat) Mt /(ρt2)]2 u2t)
+ (1/ρt)2 [ (Mt) - (CM’P M’ ρt / ρM’ ) ]2 u2at)

u2(Mt) ≈ u2(Dt) + (CM’P )2 u2(M’)
+ [(-(ρat) CM’P M’) /(ρM’2)] 2 u2M’) + [(-ρat) Mt /(ρt2)]2 u2t)
+ (1/ρt) [ (Mt) - (CM’P M’ ρt / ρM’ ) ]2 u2at)

u2(Mt) ≈ u2(Dt) + (CM’P )2 u2(M’)
+ [(-(ρat) CM’P M’) /(ρM’2)] 2 u2M’) + [(-ρat) Mt /(ρt2)]2 u2t)
+ [Mt / ρt (CM’P M’ ρt / ρt ρM’ ) ]2 u2at)

u2(Mt) ≈ u2(Dt) + (CM’P )2 u2(M’)
+ [(-(ρat) CM’P M’) /(ρM’2)] 2 u2M’) + [(-ρat) Mt /(ρt2)]2 u2t)
+ [Mt / ρt (CM’P M’ / ρM’ ) ]2 u2at)

Since (CM’P)2 = CM’Q , finally we have that the combined standard uncertainty (with approximation) for the absolute mass Mt when a series of intercomparisons is performed (using the new Forms) is the square root of the following:

(1.2.1.2)


u2(Mt) ≈ u2(Dt) + CM’Q u2(M’) + (Mtt - CM’P M’/ρM’)2 u2at) + ρat2 (Mt2t4) u2t)

where all terms are expressed in the same unit of mass


The u2(M’) term used in the above variance equation should already contain the term ρat2 ((CM’PM’)2M’4) u2M’); otherwise, it should be added.

where u2(Dt) is (see section 2.4.2) equal to:

Equation A

where

Equation B

Equation C

u(Mt) = combined standard uncertainty of the absolute mass of test mass t
u(Dt) = standard uncertainty of process (in the same units as u(M’)). See section 2.4.
CM’Q = the coefficient in the Q matrix for mass M’ along the row corresponding to mass t. See section 3.5
u(M’)= combined standard uncertainty of the absolute mass of lead weight. See section 2.1
Mt = absolute mass of object t
ρt = density of the test mass (in kg/m3) - usually provided by the manufacturer; otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111 (1994) and knowing the material. See section 3.1
CM’P = the coefficient in the P matrix for mass M’ along the row corresponding to mass t. See section 3.5
M’ = absolute mass of reference (or lead weight) R
ρM’ = density of the lead weight M’ (in kg/m3) - usually found on calibration certificate for the reference (lead weight); otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111(1994) and knowing the material. See section 3.1
u(ρat) = standard uncertainty associated with the estimation of the air density at the time of the calibration (in kg/m3) - usually assumed to be ± 0.07 kg/m3 for laboratory conditions. See section 2.2
ρat = air density at the time of the calibration (kg/m3) - the formula provided in section 3.2 can be used
u(ρt) = standard uncertainty associated with the density of the unknown mass t (in kg/m3) - usually provided by the manufacturer of mass t. Otherwise, a rectangular distribution estimate with the limits provided in Table3 of OIML Recommendation R111 can be used; i.e., ± (1340 kg/m3 ÷ 2% 3) = ± 380 kg/m3 for Class F1, and a value of ± (4300 kg/m3 ÷ 2% 3) = ± 1240 kg/m3 for Class F2. See section 2.3
u(ρM’) = standard uncertainty associated with the density of the reference M’ (kg/m3)) - usually included in u(M’) or provided on the calibration certificate for reference M’. See section 2.3
CijQ = the coefficients that appear in the Q matrix for each mass and each mi. These correspond to row i (masses) and column j (readings mi) respectively.
u(i) = the uncertainty of the mass i due only to process (repeatability and reproducibility)
u2(i) = (Si)i2 + u2 (Di) = σm2 + u2 (Di)
u(j) = the uncertainty of the mass j due only to process (repeatability and reproducibility)
u2(j) = (Si)j2 + u2 (Dj) = σm2 + u2 (Dj)
σm2 = the variance associated to the Form being used (this is a measure of the process repeatability)
u2 (Di, j) = the base value of the Process Variance of the check standard of nominal value ‘i’ or ‘j’ (this is a measure of the process reproducibility)

Note: The terms involved in the uncertainty equation 1.2.1.2 are described in detail in the following sections 2 and 3.

Using the same reasoning as above, the combined standard uncertainty for the absolute mass Mt when a series of intercomparisons is performed using the 1990 version of the Forms is:

u2(Mt) ≈ u2(Dt) + (CσM’) u2(M’) + [ρat2M’ (M’)2 / (ρM’4)] u2M’) + [ρat2 Mt2 / (ρt4)] u2t)
+ [ Mtt - (CM’ M’/ρM’ ) ]2 u2at)

Since (ρat2M’ M’2M’4) u2M’) should already be included in u2(M’), the combined standard uncertainty for the absolute mass Mt when a series of intercomparisons is performed is the square root of the following:

(1.2.1.2_1990)

u2(Mt) ≈ u2(Dt) + CσM’ u2(M’) + (Mtt - CM’ M’/ρM’)2u2at) + ρat2 [(Mt2t4)u2t)]

where all terms are expressed in the same unit of mass

Note: u2(Dt) would have to be calculated using the C ijQ coefficients of the new forms.

Recall from section 4.3.5 of RP01: Laboratory Calibration Procedures for Standards of Mass (also see the following section 2.4) that u2(Dt) is equal to:

Equation A

where

Equation B

Equation C

1.2.2 Conventional Mass Calibration

The CSL Working Standards and the District Standards are calibrated with series of intercomparisons in conventional mass.

As discussed in 4.3.4 of RP-01 Laboratory Calibration Procedures for Standards of Mass, the Error Equations in the 1990 version of the Forms did not account for buoyancy. The 1990 equations have therefore been modified by replacing the Error equations by the following mass equation.

1.2.2.1 Mass Equation

Recall from section 1.2.1 that for an absolute mass calibration using a series of intercomparisons, we have equation (1.2.1.1):

Mt = [ Σ CijP mi + CM’P M’(1 - (ρatM’)) ] / ( 1 - (ρatt))

Once the absolute mass is known, the conventional mass can be computed by using the following relationships:

Mct (1-(ρacc)) Dot equal Mt (1-(ρact))
M’c (1-(ρacc)) Dot equal M’ (1-(ρacM’))

Therefore, we have:

Mt= [ Σ CijP mi + CM’P M’(1 - (ρatM’)) ] / ( 1 - (ρatt))
Mct (1-(ρac/ρc)) / (1-(ρac/ρt))= [ Σ CijP mi + CM’P M’(1 - (ρatM’)) ] / ( 1 - (ρatt))
Mct =(1-(ρact))[ Σ CijP mi + CM’P M’(1 - (ρatM’)) ] / ( 1 - (ρat/ρ))
Mct = (([ρtac)/ρt) [ Σ CijP mi + CM’P M’(1 - (ρatM’)) ] / ((ρtat)/ρt) ((ρcac)/ρc)
Mct = (ρtac) [ Σ CijP mi + CM’P M’(1 - (ρat / ρM’)) ]/ ((ρtat)(ρcac)/ρc)
Mct = (ρc/(ρcac)) (ρtac)/(ρtat) [ Σ CijP mi + CM’P M’(1 - (ρatM’)) ]
Mct = (ρc/(ρcac)) (ρtat) [ Σ Cijp mi + CM'P M' ( ρM'-ρat)/ρM' ]
Mct =((ρt - ρac) / (ρtat) [ Σ Cijp mi ccac)) + CM'P M'((ρM'at)/ρM') (ρccac)) ]
Mct =((ρt - ρac) / (ρtat) { Σ Cijp mi ccac)) + CM'P [ M'c((ρc-ρac)/ρc)(ρM’/(ρM’-ρac))]((ρM’at)/ρM’) (ρc/(ρcac))}
Mct =((ρt - ρac) / (ρtat) { Σ Cijp mi ccac)) + CM'P [ M'cM’ /(ρM’ac)) (ρM’at)/ρM’]
Mct =((ρt - ρac) / (ρtat) { Σ Cijp mi ccac)) + ((ρM’at) /(ρM’ac)) CM’P M’c]
Mct = (ρtac)/(ρtat) { CM’P M’cM’at) /(ρM’ac) + Σ CijP mi ρc/(ρcac) }

We have:

Mct = (ρtac)/(ρtat) { CM’P M’cM’at) /(ρM’ac) + ρc/(ρcac) Σ CijP mi }

Therefore

(1.2.2.1)


Mct = (ρtac)/(ρtat) { (ρc/(ρc-ρac)) Σ CijP mi + CM’P M’cM’at) /(ρM’ac) }

where Mct , M’c and mi are expressed in the same unit of mass


where

Mct = conventional mass of unknown mass t
ρt = density of the unknown mass t (kg/m3) - provided by manufacturer; otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111(1994) and knowing the material. See section 3.1
ρac= conventional air density; equal by definition to 1.2 kg/m3. See section 3.3
ρat = air density at the time of the calibration (kg/m3) - the formula provided in section 3.2 can be used
ρc = conventional mass density; equal by definition to 8000 kg/m3. See section 3.4
Σ = is the symbol representing the summation of the terms that follow it
CijP = the coefficients that appear in the P matrix for each mass and each mi. These correspond to row i (masses) and column j (readings mi) respectively. See section 3.6
mi = comparative reading i obtained for each line of matrix A in the Forms - it is, for a given line ‘i’, the indicated difference in readings multiplied by the sensitivity reciprocal for that line.
CM’P = the coefficient in the P matrix for mass M’ along the row corresponding to mass t. See section 3.5
M’c = conventional mass of reference or lead weight
ρM’ = density of the reference or lead weight (kg/m3) - usually found on calibration certificate for reference (lead weight) M’; otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111(1994) and knowing the material. See section 3.1

Note that in the above equation, M’c must be used, not M’. Hence, if only the absolute mass of the reference (lead weight) M’ is known it must first be converted to a conventional mass M’c using

M’c Dot equal M’ (1-(ρacM’)) / (1-(ρacc))

Recall from section 1.1.2.1 that, for single comparative weighing, equation (1.1.2.1 A) for conventional mass calibration is:

mct = ((ρt - ρac) / (ρt - ρat)) { (ρc /( ρcac)) Dt + (mcRR - ρat)/(ρR - ρac)) }

The similarities between equations 1.2.2.1 and 1.1.2.1 A can easily be noted.

Using the 1990 version of the Forms, the equivalent equation is:

(1.2.2.1_1990)


Mct = ((ρt - ρac) / (ρt - ρat)) { (CM’ M’cM’ - ρat)/(ρM’ - ρac)) + (CSt St ρc / ( ρc - ρac)) }

where Mct , M’c and St are expressed in the same unit of mass


1.2.2.2 Combined Uncertainty Equation for Conventional Mass

As discussed in 4.3.5 of RP-01 Laboratory Calibration Procedures for Standards of Mass, the Variance and Uncertainty equations in the 1990 version of the Forms were incomplete and must be modified to account for the difference of the volumes of the masses being compared, for the long-term variance of the process instead of only the punctual variation, and for any covariances.

Using the same method as in section 1.2.1.2 and, by again, using the Law of Propagation of Uncertainty, we obtain the uncertainty equation from equation (1.2.2.1) above:


Pose L = Mct = (ρtac)/(ρtat) { (ρc/(ρcac)) Σ CijP mi + CM’P M’cM’at) /(ρM’ac) }
Pose Dt = Σ CijP mi


The combined variance for Mct assuming no covariance between the parameters is:

(ucombined(Mct))2 =
(∂L/∂Dt (u(Dt)))2+(∂L/∂M’c(u(M’c)))2 +(∂L/∂ρat (u(ρat)))2 +(∂L/∂ρM’ (u(ρM’)))2+(∂L/∂ρt (u(ρt)))2

Performing all the derivatives, we get:

∂L/∂Dt = [(ρtac)/(ρtat)] [ρc / (ρcac)]
∂L/∂M’c= [(ρtac)/(ρtat)] [CM’PM’at) / (ρM’ac)]
∂L/∂ρat = [(ρtac)/(ρtat)] [(Mct /(ρtac)) - (CM’P M’c /(ρM’ac))]
∂L/∂ρM’ = [(ρtac)/(ρtat)] [CM’P M’catac) / (ρM’ac)2]
∂L/∂ρt = [(ρtac)/(ρtat)] [Mctacat) / (ρtac)2]

Please note that when performing ML/Mρat, we have:

∂L/∂ρat = [(ρtac)/(ρtat)] {[CM’PM’cM’ - ρat)/(ρM’ac)(ρtat)] + [Dt ρc/(ρcac)(ρtat)] - (CM’P M’c /(ρM’ac))}
= [(ρtac)/(ρtat)] {[CM’PM’cM’ - ρat)/(ρM’ac)(ρtat)] + [Dt ρc/(ρcac)(ρtat)]} - {[(ρtac)/(ρtat)] [CM’P M’c /(ρM’ac)]}
= [(1/(ρtat))] [(ρtac)/(ρtat)]{[CM’PM’c (ρM’ - ρat)/(ρM’ac)] + [Dt ρc/(ρcac)]} - {[(ρtac)/(ρtat)] [CM’P M’c /(ρM’ac)]}

But since Mct = (ρtac)/(ρtat) { (ρc/(ρcac)) Dt + CM’P M’cM’at) /(ρM’ac) }, we have:
ML/Mρat = [(1/(ρtat))] [Mct ] - [(ρtac)/(ρtat)] [CM’P M’c /(ρM’ac)]
= [(ρtac)/(ρtat)] {[Mct /(ρtac)] - [CM’P M’c /(ρM’ac)]}


Since (CM’P)2 = CM’Q , equation 1.2.2.2. (without approximation) - combined standard uncertainty for the conventional mass Mct when a series of intercomparisons is performed (using the new Forms) - is the square root of the following:

u2(Mct) = [(ρtac)/(ρtat)] 2 { [ρc/(ρcac)]2 u2(Dt) + CM’Q [(ρM’at)/(ρM’ac)] 2 u2(M’c)
+ [CM’P M’catac)/(ρM’ac)2] 2 u2M’) + [Mctatac)/(ρtac)2] 2 u2t)
+ [(Mct /(ρtac)) - (CM’P M’c /(ρM’ac))] 2 u2at) }

where all terms are expressed in the same unit of mass

The u2(M’c) term used in the above variance equation should already contain the term [CM’P M’catac)/(ρM’ac)2] 2 u2M’); otherwise, it should be added.


In relative terms, this is:

u2rel (Mct) = (1/Nt)2 [(ρtac)/(ρtat)]2 { [ρc/(ρcac)]2 u2(Dt) + CM’Q [(ρM’at)/(ρM’ac)]2 u2(M’c)
+ [CM’P M’catac)/(ρM’ac)2]2u2M’) + [Mctatac)/(ρtac)2]2 u2t)
+ [(Mct /(ρtac)) - (CM’P M’c /(ρM’ac))] 2 u2at) }

u2rel (Mct) = [(ρtac)/(ρtat)]2 {[ρc/(ρcac)]2(1/Nt)2u2(Dt) + CM’Q(1/Nt)2[(ρM’at)/(ρM’ac)]2 u2(M’c) + (CM’P M’c/Nt)2 [(ρatac)/(ρM’ac)2] 2 u2M’) + (Mct/Nt)2 [ (ρatac)/(ρtac)2] 2 u2t)
+ [(Mct /Nttac)) - (CM’P M’c /NtM’ac))] 2 u2at) }

Since (CM’PMc’)/Nt Dot equal1 and Mct/Nt Dot equal1, we have:

u2rel (Mct) Dot equal [(ρtac)/(ρtat)]2 {[ρc/(ρcac)]2(1/Nt)2u2(Dt) + CM’Q(1/Nt)2[(ρM’at)/(ρM’ac)]2 u2(M’c) +[(ρatac)/(ρM’ac)2]2u2M’)+[(ρatac)/(ρtac)2]2u2t)
+[(1/(ρtac))-(1/(ρM’ac))]2u2at)}

If ρat Dot equal ρac, we have:

u2rel (Mct) Dot equalc/(ρcac)]2(1/Nt)2u2(Dt) + (CM’P/Nt)2 u2(M’c) +[(1/(ρtac))-(1/(ρM’ac))]2u2at)


The combined variance associated with the determination of the conventional mass value of a test mass when using a series of intercomparisons is:

(1.2.2.2)

u2(Mct) = [(ρtac)/(ρtat)] 2 { [ρc/(ρcac)]2 u2(Dt) + CM’Q [(ρM’at)/(ρM’ac)] 2 u2(M’c)
+ [Mctatac)/(ρtac)2] 2 u2t) + [(Mct /(ρtac)) - (CM’P M’c /(ρM’ac))] 2 u2at) }

where all terms are expressed in the same unit of mass

(1.2.2.2_app.) approximate equation, if ρat = ρac

u2 (Mct) Dot equalc/(ρcac)]2 u2(Dt) + CM’Q u2(M’c) + [(Mct /(ρtac)) - (CM’P M’c /(ρM’ac))] 2 u2at)

(1.2.2.2_app rel.) approximate equation (relative terms)

u2rel (Mct) Dot equalc/(ρcac)]2(1/Nt)2u2(Dt) + (CM’P/Nt)2 u2(M’c) +[(1/(ρtac))-(1/(ρM’ac))]2u2at)

where u2(Dt) is equal to:

Equation A

where

Equation B

Equation C

u (Mct) = combined standard uncertainty of the conventional mass of test mass t (expressed in same units as u(Dt))
urel (Mct) = relative combined standard uncertainty of the conventional mass of test mass t (dimensionless)
Nt = nominal value of the test mass (expressed in same units as u(Dt) and u(McR’)
CM’Q = the coefficient in the Q matrix for mass M’ along the row corresponding to mass t . See section 3.5
u(Mc’) = combined standard uncertainty of the conventional mass of reference (lead weight) (expressed in same units as u(Dt) and Nt). See section 2.1
ρM’ = density of the reference (lead weight) M’ (in kg/m3) - usually found on calibration certificate for the reference (lead weight); otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111(1994) and knowing the material. See section 3.1
ρt = density of the test mass (in kg/m3) - usually provided by the manufacturer; otherwise, an estimate can be made by referring to Table 3 of OIML Recommendation R111(1994) and knowing the material . See section 3.1
ρac = conventional air density; equal by definition to 1.2 kg/m3. See section 3.3
ρat = air density at the time of the calibration (kg/m3) - the formula provided in section 3.2 can be used
u(ρat) = standard uncertainty associated with the estimation of the air density at the time of the calibration (in kg/m3) - usually assumed to be ± 0.07 kg/m3 for laboratory conditions. See section 2.2
ρc = conventional mass density; equal by definition to 8000 kg/m3 . See section 3.4
u(ρt) = standard uncertainty associated with the density of the unknown mass t (in kg/m3) - usually provided by the manufacturer of mass t. Otherwise, a rectangular distribution estimate with the limits provided in Table3 of OIML Recommendation R111 can be used; i.e., ± (1340 kg/m3 ÷ 2% 3) = ± 380 kg/m3 for Class F1, and a value of ± (4300 kg/m3 ÷ 2% 3) = ± 1240 kg/m3 for Class F2. See section 2.3
u(Dt) = standard uncertainty of process (in the same units as u(McR’) and Nt). See section 2.4
Σ = is the symbol representing the summation of the terms that follow it
CijP = the coefficients that appear in the P matrix for each mass and each mi. These correspond to row i (masses) and column j (readings mi) respectively. See section 3.6
mi = comparative reading i obtained for each line of matrix A in the Forms - it is, for a given line ‘i’, the indicated difference in readings multiplied by the sensitivity reciprocal for that line.
CM’P = the coefficient in the P matrix for mass M’ along the row corresponding to mass t. See section 3.5
u(i) = the uncertainty of the mass i due only to process (repeatability and reproducibility)
u2(i) = (Si)i2 + u2 (Di) = σm2 + u2 (Di)
u(j) = the uncertainty of the mass j due only to process (repeatability and reproducibility)
u2(j) = (Si)j2 + u2 (Dj) = σm2 + u2 (Dj)
σm2 = the variance associated with the Form being used (this is a measure of the process repeatability)
u2 (Di, j) = the base value of the Process Variance of the check standard of nominal value ‘i’ or ‘j’ (this is a measure of the process reproducibility)


Note: In the 1990 Forms, only the (Punctual) Variance (σt 2) was used instead of equation 1.2.2.2 above and was expressed as: (σt 2) = Ci u2(mi) + CM’M’)2 = Cim)2 + CM’M’)2. As discussed at the beginning of section 1.2.2.2, the uncertainty calculations of the 1990 forms were therefore incomplete.

Components of Uncertainty

2.1 Uncertainty of the Reference or Lead Weight

2.1.1 Calibration of the CSL Working Standards
2.1.1.1 Absolute Mass
2.1.1.2 Conventional Mass
2.1.2 Calibration of District Standards and others
2.1.2.1 Absolute Mass
2.1.2.2 Conventional Mass
2.1.3 tolérance Testing of Inspection Weights

2.2 Uncertainty of Air Density

2.3 Uncertainty of Density of Reference and of Weight Being Calibrated

2.3.1 CSL Working Standards
2.3.2 District Standards
2.3.3 Inspector Weight Kits (field working standards)

2.4 Uncertainty of the Process

2.4.1 Single Comparison and tolérance Testing
2.4.2 Series of Intercomparisons

2.1 Uncertainty of the Reference or Lead Weight: u(mR), u(M’), u(mcR), u(M’c)

The uncertainties u(mR) or u(M’), and u(mcR) or u(M’c) are the combined standard uncertainties associated with, respectively, the absolute mass and the conventional mass of the reference R (Lead Weight). These values are usually found on the calibration certificate for a reference weight or, in the case of a Lead Weight composed of one or more weights from a previous calibration, the uncertainty is the value of the combined uncertainty obtained for those weights from the previous calibration.

2.1.1 Calibration of the CSL Working Standards

2.1.1.1 Absolute Mass

Since the CSL performs all series of intercomparisons in conventional mass, this section is theoretical and the reader can skip to 2.1.1.2.

When calibrating the Calibration Standards Laboratory (CSL) Working Standards in absolute mass, the Reference M’ will first (and subsequently, where it is also possible) be the Departmental Reference Kilogram MR-1(MR-2 or MR-3). The variance u2(M’) = σ2M is the value (Uc, absolute/2)2 where Uc, absolute is provided in the National Research Council of Canada (NRC) - Institute for National Measurement Standards (INMS) Report (calibration certificate). Values on the INMS Report are expressed as expanded uncertainties, unless otherwise stated, and that is why they must be divided by the coverage factor k=2 before being inserted in the equation for combined uncertainty.

2.1.1.2 Conventional Mass

The CSL Working Standards are calibrated with series of intercomparisons in conventional mass.

The CSL Working Standards are calibrated from the Departmental Reference MR-1 (MR-2 or MR-3) in conventional mass. When using equation 1.2.2.2 with the Departmental Reference as the Reference, the variance u2(M’c) is the value (Uc,conventional/2)2 where Uc,conventional is provided in the INMS Report. Values on the INMS Report are expressed as expanded uncertainties, unless otherwise stated, and must therefore be divided by the factor k=2 before being inserted in the equation for combined uncertainty.

When the calibration is performed against one or more Lead Weights, having been calibrated in a previous series, then u(M’c) is therefore the value of u(Mct) that was obtained for those masses by that previous series.


Multiples:

1st - 5 kg, 2 kg, 2' kg, 1 kg, M’
Form 7 with MR-1as the Reference M’

2nd - 20 kg, 10 kg, 10 b, 5b, M’
Form 11, with the 5 kg Working Standard as the Lead Weight and with borrowed weights of 10 kg and 5 kg

Submultiples:

1st - M’, 500 g, 200 g, 200' g, 100 g, (50 + 20 + 20' + 10) g
Form 8 with MR-1as the Reference M’

2nd - M’, 50 g, 20 g, 20' g, 10 g, (5 + 2 + 2' + 1) g
Form 8 with 100 gas the Lead Weight M’

3rd - M’, 5 g, 2 g, 2' g, 1 g, (500 + 200 + 200' + 100) mg
Form 8 with 10 gas the Lead Weight M’

4th - M’, 500 mg, 200 mg, 200' mg, 100 mg, (50 + 20 + 20' + 10) mg
Form 8 with 1gas the Lead Weight M’

5th - M’, 50 mg, 20 mg, 20' mg, 10 mg, (5 + 2 + 2' + 1) mg
Form 8 with 100 mgas the Lead Weight M’

6th - M’, 5 mg, 2 mg, 2' mg, 1 mg, 1 mg (repeat)
Form 8 with 10 mgas the Lead Weight M’


In other words, calibration of the multiples and submultiples of the CSL Working Standards is first performed using series involving MR-1 (MR-2 or MR-3) as the Reference. The remainder of the submultiples are then calibrated using, as Lead Weight(s), Working Standards that have just been calibrated in the previous series.

2.1.2 Calibration of District Standards and others

The choice of series of intercomparisons to use depends on the configuration of the District Standard set to be calibrated.

2.1.2.1 Absolute Mass

District Standards are calibrated with series of intercomparisons in conventional mass and the reader should skip to 2.1.2.2

District Standards could be calibrated in absolute mass by comparison to a group of CSL Working Standards. In this case, the value of the Reference M’ used in the calibration equation would have to be the absolute mass of a CSL Working Standard and u2(M’) would have to be the variance associated with the absolute mass of the Reference u2(Mt lead).

2.1.2.2 Conventional Mass

Equation 1.2.2.2 should be used when calculating the uncertainty of the conventional mass of District Standards. In this case, u(M’c) is the uncertainty associated with the reference or lead weight. Therefore, when the reference is a Working Standard, u(M’c) is the value of the combined uncertainty associated with the conventional mass found on the certificate for the reference. When the calibration is performed against one or more Lead Weights, having been calibrated in a previous series, then u(M’c) is therefore the value of u(Mct) that was obtained for those masses by that previous series.

2.1.3 tolérance Testing of Inspection Weights

Inspection Weights are not calibrated, they are tolérance tested. The convenience of tolérance testing is that the mass value and associated uncertainty are not calculated for the weight under test. However, to determine if tolérance testing is possible, we must first know both u(mcR) of the standard and u(Dt). In particular, the reference weight shall be of a class at least one level above that of the mass being tolérance tested. In other words the tolérance of the reference weight must be smaller than one third that of the weight being tolérance tested.

We already have that:

U(mcR) ≤ 1/3 [mpe (tolérance) of mcR] as a condition for the reference weight to be acceptable.

- where U(mcR) is the expanded uncertainty associated with the determination of the conventional mass of the reference. When calculating the expanded uncertainty, we use a coverage factor of k=2, which means that we multiply the combined uncertainty by two to get the expanded uncertainty. In other words: U(mcR) = 2 u(mcR)

Now, since the reference weight must be of at least one class higher than the weight being tolérance tested, we have that:

[mpe (tolérance) of mcR] ≤ 1/3 [mpe (tolérance) of mct]

Therefore:

U(mcR) ≤ 1/3 [mpe (tolérance) of mcR]

or

U(mcR) ≤ 1/3 [1/3 mpe (tolérance) of mct]

Since U(mcR) = 2 u(mcR), then
2u(mcR) ≤ 1/9 [mpe (tolérance) of mct]
u(mcR) ≤ 1/18 [mpe (tolérance) of mct]


Hence, in order to perform tolérance testing, the expanded uncertainty of the reference (standard mass) used must first be known to be of at least one class above that of the mass under test; in other words U(mcR) = 2 u(mcR) shall be less than 1/9 of the tolérance of the mass under test, which implies that u(mcR) ≤ 1/18 [mpe (tolérance) of mct]


Although this section only addresses uncertainty of the reference, please recall that, as mentioned in section 1.7 of RP-01: Laboratory Calibration Procedures for Standards of Mass and in section 5. Performance Criteria of RP-03: Calibration Performance Monitoring, we know that for any mass being calibrated, we must have 3u(Dt) ≤ 1/3 mpe (tolérance) of that mass; thus, u(Dt) ≤ 1/9 tolérance of mct.

2.2 Uncertainty of Air Density: u(ρat)

To calculate the air density at the time of calibration, we can use the approximate equation provided by the Canada National Research Council (CNRC) as follows:

ρat Dot equal (0.092695) + (1.18 x 10-5) P (in Pa) - (4.15 x 10-3) T (in°C) - (1.22 x10-4) Hrel (in %)

Inside:

The air density near sea level, at a temperature close to 20°C and humidity close to 50%RH, varies by no more than approximately ± 10% ρac . In this case (ρac - ρat) . 10%(1.2 kg/m3) = ± 0.12 kg/m3. If we assume a rectangular distribution, we have u(ρat) = ± (0.12 kg/m3) ÷ %3 = ± 0.07 kg/m3. This scenario corresponds to calibrations performed indoors. Therefore, if the air density indoors is not measured at the time of calibration, it can be assumed to be (1.2 ± 0.07) kg/m3 , and u(ρat) is ± 0.07 kg/m3.

Outside:

For calibrations performed outdoors, the air density for outside temperature and humidity may vary by as much as ± 24% ρac with the different seasons. This fact can be observed by looking at the following expected variations for different locations across the country:

  • temperature: -40°C to +40 °C
  • relative humidity: 20% to 100%
  • pressure: 90 kPa to 110 kPa

we get a maximum air density when H=20%, T= -40°C and P=110 kPa; ρat = 1.554 kg/m3
we get a minimum air density when H=100%, T= 40°C and P= 90 kPa ; ρat = 0.976 kg/m3

Hence, the maximum variation of ρat for an outdoor environment can be set at: ± (1.554 - 0.976) ÷ 2 = ± 0.29 kg/m3. If we treat this value as a rectangular distribution, we get u(ρat) = ± 0.29 kg/m3 ÷ √3 = ± 0.17 kg/m3. Therefore, if the air density outdoors is not measured when the calibration is performed outdoors, it can be assumed to be (1.2 ± 0.17) kg/m3 and u(ρat) is ± 0.17 kg/m3.


Inside: The value of the uncertainty of the air density to be used in all the uncertainty equations for calibrations performed inside, e.g., within the CSL Laboratories, is:
u(ρat) = ± 0.07 kg/m3.

Outside: The value of the uncertainty of the air density to be used in all the uncertainty equations for calibrations performed outside, e.g., railway test car calibrations, is:

u(ρat) = ± 0.17 kg/m3.


2.3 Uncertainty u(ρR) oru(ρM’) of Density of the Reference (or lead weight) and Uncertainty of Densityu(ρt) of Weight being Calibrated

2.3.1 CSL Working Standards

When calibrating in absolute mass or in conventional mass, an estimate of the densities of the test mass and of the reference (or lead weight) must be known, as well as their associated uncertainties.

When calibrating the CSL Working Standards with MR-1 (MR-2 or MR-3) as the Reference, the density ρR of the reference is known and its associated uncertainty u(ρR) is also provided, as both these values are included in the INMS Report of calibration. Again, values on the INMS Report are expressed as expanded uncertainties, unless otherwise stated, and they must be divided by the coverage factor k=2 before being inserted in the equation for combined uncertainty.

Please note that when calibrating the Working Standards using the Departmental Standard as the Reference, u(ρt) refers to the uncertainty of the density value for the Working Standard being calibrated. The value (or an estimate) of the density ρt and its associated uncertainty for the Working Standards should be supplied by the manufacturer of the weight set. Otherwise, a rectangular distribution estimate based on the limits in Table 3 of OIML Recommendation R111(1994) can be used: u(ρt) = ± (1340 kg/m3 ÷ 2√ 3) = ± 380 (kg/m3) for a class F1 weight.


In other words, when calibrating the Working Standards with MR-1 (MR-2 or MR-3) as the Reference, we shall use the figures:

u(ρR) = Udensity /2, where Udensity is provided in the INMS Report
u(ρt) = ± 380 kg/m3 or the value provided by the manufacturer of the set, whichever is greater

If an uncertainty for the density value is provided by the manufacturer but it is not defined if this value is an expanded or standard uncertainty, assume that the value represents limits of a rectangular distribution and divide the value by √ 3.


When calibrating the remainder of the submultiples using Working Standards of known values as the Lead Weights, then the density ρR of the reference (or lead weight) and the density ρt of the Working Standard being calibrated are equivalent. The same is true for the uncertainties of the density values u(ρR) and u(ρt).


For the purposes of calibration of the Working Standards using one or more Working Standard(s) of known value as the Lead Weight, we shall use:

u(ρR) = ± 380 kg/m3 or the value provided by the manufacturer of the set, whichever is greater
u(ρt) = ± 380 kg/m3 or the value provided by the manufacturer of the set, whichever is greater


Please recall that u(ρR) should not be accounted for twice as it should already be included in u(mR), u(M'), u(mcR) and u(M'c).

2.3.2 District Standards

When calibrating the District Standards using Working Standards as References, the density ρR of the reference is the density of the Working Standard(s) and u(ρR) is the associated uncertainty. From the above 2.3.1, we have that u(ρR) = ± 380 kg/m3 or is the value provided by the manufacturer of the weight set.

The value (or an estimate) of the density ρt and its associated uncertainty for the District Standards should be supplied by the manufacturer of this weight set. Otherwise, a rectangular distribution estimate based on the limits in Table 3 of OIML Recommendation R111(1994) can be used. For a class F2 weight, this value is u(ρt) = ± (4300 kg/m3 ÷ 2√ 3) = ± 1240 (kg/m3).


For the purposes of calibration of the District Standards using Working Standards as References, we shall use:

u(ρR) = ± 380 kg/m3 or kg/m3 or the value provided by the manufacturer of the Working Standards set, whichever is greater
u(ρt) = ± 1240 kg/m3 or the value provided by the manufacturer of the District Standard set, whichever is greater


When calibrating the remainder of the submultiples using District Standards of known values as the Lead Weights, then the density ρR of the reference (or lead weight) and the density ρt of the District Standard being calibrated are equivalent. The same is true for the uncertainties of the density values u(ρR) and u(ρt).


For the purposes of calibration of the District Standards using one or more District Standard(s) of known value as the Lead Weight, we shall use:

u(ρR) = ± 1240 kg/m3 or the value provided by the manufacturer of the set, whichever is greater
u(ρt) = ± 1240 kg/m3 or the value provided by the manufacturer of the set, whichever is greater


Please recall that u(ρR) should not be accounted for twice as it should already be included in u(mR), u(M’), u(mcR) and u(M’c).

2.3.3 Inspector Weight Kits

When calibrating or tolérance testing an inspector weight (field working standard) using a CSL working standard as a reference, we have that ρR is the density of the CSL working standard, and u(ρR) is the associated uncertainty on its density determination, ρt is the density of the field working standard, and u(ρt) is the associated uncertainty of its density determination.

The value (or an estimate) of the density and its associated uncertainty for the CSL working standards will be indicated on its calibration certificate.

Unless provided by the manufacturer of the field working standard, a rectangular distribution estimate based on the limits of the material densities can be used for u(ρt). In other words, if the material densities of section 2.4.5 of RP-01Field are respected, we have that, for class M1, M1-2 and M2 weights, the value of u(ρt) for the field working standard can be approximated as: ± (8400 - 6000) kg/m3 ÷ 2√ 3 = ± 693 kg/m3 or approximately ± 700 kg/m3. For classes M2-3 and M3 the value of u(ρt) can be approximated with: ± (8400 - 4400) kg/m3 ÷ 2√ 3 = ± 1155 kg/m3 or approximately ± 1200 kg/m3.


When calibrating or tolérance testing using CSL working standards, we have

u(ρR) = the value provided on the working standard certificate

u(ρt) M1, M1-2 and M2 weights * = ± 700 kg/m3 or the value provided by the manufacturer of the field inspection standard, whichever is greater

u(ρt) M2-3 and M3 weights = ± 1200 kg/m3 or the value provided by the manufacturer of the field inspection standard, whichever is greater


Please recall that u(ρR) should not be accounted for twice as is should already be included in u(mR) or u(mcR).

Note *: if unsure that the material densities have been respected, it is best to use the estimate of ± 1200 kg/m3.

2.4 Uncertainty of the Process u(Dt)

The Process Uncertainty u(Dt) is a function of two main components: short-term variance (S2i) and long-term variance u2(LTi). The short-term variance is based on the individual calibrations and the long-term variance is calculated by using the base value of the Process Variance u2(Di) for the Check Standards of the same (or similar) value as the masses being calibrated.

The base value of the Process Variance of the Check Standards u2(Di) is continuously monitored and adjusted by using RP-03: Mass Calibration Process Monitoring. It is downloaded directly into the calculation of u(Dt).

Therefore:

u2(Dt) = (Si)2 + u2(LTi)

2.4.1 Single Comparison and tolerance Testing

Please note that when performing single comparative weighing , only one value is obtained for this type of verification, hence a variance (S2i) cannot be calculated and we use the readability of the device (its sensitivity or half the graduation) divided by /3 instead of Si. Further, as mentioned in the opening paragraph to this section, the base value of the Process Variance for the Check Standard of nominal value ‘i’ u2(Di) is used as an estimate of u2(LTi)


• tolerance Testing and Single Comparative Weighing (r = 1):

Equation A

• Comparative Weighing with "r" Comparisons (r>1):

u2(Dt) = (Sζ)2 + u2(Di)

where Sζ is:

Equation B

Readability = the sensitivity or half the graduation (division) of the device used, expressed in the same units as u2(Dt)
Sζ = the standard deviation of the “r” comparisons, approximated with the range
Maximum (x) = the maximum value obtained over the “r” comparisons
minimum (x) = the minimum value obtained over the “r” comparisons
u2(Di) = the base value of the Process Variance for the Check Standards of the same value as the mass ‘t’ being calibrated


2.4.2 Series of Intercomparisons


The process variance for a series of intercomparions is calculated as follows:

Equation C

u2 (Dt) = the process variance (repeatability and reproducibility)
Ni,j = respectively, the number of rows and the number of columns in Q
CijQ = the coefficient in the Q matrix corresponding to row i and column j
u(i) = the uncertainty of the mass i due only to process (repeatability and reproducibility)
u2(i) = (Si)i2 + u2 (Di) = σm2 + u2 (Di)
u(j) = the uncertainty of the mass j due only to process (repeatability and reproducibility)
u2(j) = (Si)j2 + u2 (Dj) = σm2 + u2 (Dj)
σm2 = the variance associated with the Form being used (this is a measure of the process repeatability)
u2(Di, j) = the base value of the Process Variance for the Check Standard of nominal value ‘i’ or ‘j’ (this is a measure of the process reproducibility).


Therefore, the process variance u2(Dt) associated with a given test mass ‘t’ is obtained by summing all products along the row ‘i’ corresponding to ‘t’ in the Q matrix, where each CijQ coefficient is multiplied by the uncertainty of the parameter for the row and for the column. Each CijQ coefficient represents the covariance factor between masses i and j.

Please note that within the same series of intercomparisons u2(Dt) may be different for each weight involved since nominal values and equipment used may differ.

For example, the contribution by, say, mass (3) to the process variance for the system ‘f’ is:

Equation D

and represents that the process variance associated with mass (3) for the system of masses being calibrated is calculated by summing all products along the row for mass (3) in the Q matrix, where each coefficient is multiplied by the uncertainty of the parameter for the row and for the column. For Form 1, we have the following coefficients CijQ of the Q matrix:

"Q" Matrix u(5) u(3) u(2) u(1) u(Σ1) u2(M')
u2(D5) u(5) 0.5 0.15 0.10 0.05 0.05 1
u2(D3) u(3) 0.15 0.22 0.03 -0.01 -0.01 0.36
u2(D2) u(2) 0.10 0.03 0.22 0.01 0.01 0.16
u2(D1) u(1) 0.05 -0.01 0.01 0.246 -0.086 0.04
u2(DΣ1) u(Σ1) 0.05 -0.01 0.01 -0.086 0.246 0.04

which means that the contribution to the process variance by mass (3) is

u2(D3)= 0.15u(3)u(5) + 0.22u(3)2 + 0.03u(3)u(2) - 0.01 u(3)u(1) - 0.01 u(3)u(Σ1)

where, for exemple

u(3) = the uncertainty of the mass (3) due only to process repeatability and reproducibility
u2(3) = (Si)32 + u2(Di) = σm2 + u2(Di=3)
u(5) = the uncertainty of the mass (5) due only to process repeatability and reproducibility
u2(5) = (Si)52 + u2(Dj) = σm2 + u2(Dj=5)

where σm2 = the variance implicit to the form being used for the series of intercomparisons. It is the same for all weights in a series but will vary every time the series is performed.
u2(Di=3) = the base value of the Process Variance for the Check Standard of nominal value ‘3’
u2(Dj=5) = the base value of the Process Variance for the Check Standard of nominal value ‘5’

Recall from section 4.3.5 of RP-01: Laboratory Calibration Procedures for Standards of Mass that

σm2 = vv / n-p

where:

n = the number of linear equations of condition set up
p = the number of true unknowns or number of independent normal equations
vv = Σi=1 (vi )2 is the summation of all residuals squared;

where:

vi = | mi - ci | are the residuals between the observed and computed (theoretical) values, where mi are the readings obtained experimentally from the equations of part | 1 | and ci are the theoretical equivalents to mi calculated by replacing the values or the errors of each weight (from part | 2 |) into the equations of condition (part | 1 |).

The calculation of σm2 is the same in these revised procedures as it was in th 1990 Forms

Note that u2(Di,j) is the base value of the Process Variance for the Check Standard of the same nominal value as the mass ‘i’ (or j). These values are down-loaded directly by the calibration software and are obtained as described in RP-03: Mass Calibration Process Monitoring.


Technical Note:

The method used to calculate the process variance u2(Dt) for the new Forms respects the Law of Propagation of Uncertainties (see section 5.1.2 and 5.2.2 of the ISO Guide to the Expression of Uncertainty in Measurement) which says that the combined variance uc2(y) associated with the result of a measurement is:

Equation E

which is the same as saying that:

Equation F

For calculation of the process variance, the (∂f/∂xi)2 terms are equivalent to the diagonal entries CiiQ of the Q matrix and the terms(∂f/∂xi*∂f/∂xj) are the off-diagonal coefficients CijQ of the Q matrix. Further, the term u(xi) is the same as u(i) referred to earlier as the uncertainty of the mass i due only to process (repeatability and reproducibility) and u(xi, xj) = u(xi) u(xj). Our equation is therefore:

Equation G


Uncertainty Multipliers

3.1 Density of reference and density of weight being calibrated

3.1.1 CSL Working Standards
3.1.2 District Standards
3.1.3 Inspector Weight Kits

3.2 Air Density

3.3 Conventional Air Density

3.4 Conventional Mass Density

3.5 Coefficients CM’P and CM’Q

3.6 Coefficients CijP and CijQ

3.1 Density ρR orρM’ of the reference (or lead weight) and density ρt of weight being calibrated

3.1.1 CSL Working Standards

When calibrating in absolute mass or in conventional mass, an estimate of the density of the test mass and of the reference (or lead weight) must be known.

When calibrating the CSL Working Standards with MR-1 (MR-2 or MR-3) as the reference, the density ρR of the reference is included in the INMS Report of calibration.

The density ρt for the Working Standards should be supplied by the manufacturer of the weight set.


In other words, when calibrating the Working Standards with MR-1(MR-2 or MR-3) as the Reference, we shall use:

ρR = density of MR-1 (MR-2 or MR-3) as provided in the INMS Report
ρt = value provided by the manufacturer of the set.


When calibrating the remainder of the submultiples using Working Standards of known values as the lead weights, then the density ρR of the lead weights and the density ρt of the Working Standard being calibrated are equivalent; we have that ρR = ρt


For the purposes of calibration of the Working Standards using a Working Standard(s) of known value as the Lead Weight(s), we shall use:

ρR = value provided by the manufacturer of the set
ρt = the value provided by the manufacturer of the set


3.1.2 District Standards

When calibrating the District Standards using Working Standards as References, the density ρR of the reference is the density of the Working Standards.

The value (or an estimate) of the density ρt for the District Standards should be supplied by the manufacturer of this weight set.


For the purposes of calibration of the District Standards using Working Standards as References, we shall use:

ρR = value provided by the manufacturer of the Working Standard set
ρt = value provided by the manufacturer of the District Standard set


When calibrating the remainder of the submultiples using District Standards of known values as the lead weights, the density ρR of the lead weights and the density ρt are equivalent. We have that ρR = ρt


For the purposes of calibration of the District Standards using a District Standard(s) of known value as the Lead Weight(s), we shall use:

ρR = value provided by the manufacturer of the set
ρt = value provided by the manufacturer of the set


3.1.3 Inspector Weight Kits

When tolerance testing inspector weight kits, it is not necessary to know the density of the weights. However, should single comparison calibration be performed on these weights, the density to use as ρR is the density of the Working Standards used in the calibration.

The density of the Inspector Weight kit masses should be provided by their manufacturer; otherwise, it should be assumed that these weights are of Class M1and an approximate value can be used by knowing the weight’s material.


For the purposes of single comparison calibration of the Inspector Weight Kits using Working Standards as References, we shall use:

ρR = value provided by the manufacturer of the Working Standard set
ρt = value provided by the manufacturer of the Inspector Weight Kits or an estimate


3.2 Air Density

As discussed in 2.2, the air density near sea level, at a temperature close to 20°C and humidity close to 50%RH, varies by no more than approximately ± 10% from the value 1.2 kg/m3.

Since we can’t really look at a worst case scenario, the value ρat = 1.2 kg/m3 is used when approximating. Should we wish to calculate the actual air density, the following equation (provided by the Canada National Research Council) can be used:

ρat . (0.092695) + (1.18 x 10-5) P (in Pa) - (4.15 x 10-3) T (in°C) - (1.22 x10-4) Hrel (in %)


In other words, the value of air density to be used in all the uncertainty equations for calibrations within the CSL Laboratories is: the true value calculated by using the NRC equation provided above or its approximation ρat = 1.2 kg/m3.


3.3 Conventional Air Density

The conventional air density is a theoretical value that has been set to ρac = 1.2 kg/m3.


The value of conventional air density to be used in all the uncertainty equations is: ρac = 1.2 kg/m3.


3.4 Conventional Mass Density

The conventional mass density is a theoretical value that has been set to ρc = 8000 kg/m3.


The value of conventional mass density to be used in all the uncertainty equations is: ρc = 8000 kg/m3.


3.5 Coefficient CM’P and CM’Q

The coefficient CM’P and CM’Q used in the calibration and uncertainty equations for when a series of intercomparisons is performed is the coefficient of the Reference mass in, respectively, the “P” matrix and the “Q” matrix, as found in the Calibration Forms.


The coefficient CM’P and CM’Q is the coefficient for the Reference found respectively, in the “P” matrix and the “Q” matrix along the line corresponding to mass “t” being calibrated.


3.6 Coefficients CijP and CijQ

The coefficients CijP and CijQ used in the calibration equation and in the calculation of u(Dt), for when a series of intercomparions is performed, are, respectively, the coefficients that appear in the “P” and the “Q” matrix.

Each CijP coefficient, corresponds to, along that row of the “P” Matrix, a given mass, and to, down that column, a given reading mi. Looking at the simplified “P” matrix corresponding to the revised version of Form 1, we have, for example that the CijP coefficient for mass (3) along column 5 would be C(3)m5P and has the value 0.1.

"P" Matrix

mass value

m1 m2 m3 m4 m5 m6 m7 m8 m9 M'
(5) 0.5 0.25 0.25 -0.25 -0.25 0 0 0 0 1
(3) 0.15 0.25 0.2 0.05 0.1 -0.2 -0.2 -0.1 0 0.6
(2) 0.1 0.25 0.1 -0.1 0.15 0.2 0.2 -0.2 0 0.4
(1) 0.05 0 0.15 -0.1 -0.1 0.266 -0.07 0.15 -0.333 0.2
(Σ1) 0.05 0 0.15 0.1 -0.1 -0.066 0.266 0.15 0.333 0.2

Each CijQ coefficient, corresponds to, along that row of the “Q” Matrix, a given uncertainty for the mass indicated by the row, and that indicated by the column. For example, for a Form 1, we have the following coefficients CijQ of the “Q” matrix. Therefore the CijQ coefficient corresponding to u(3) and u(1) would be Cu(3)u(1)Q = -0.01 and the calculation of u2(D3) would be:

u2(D3) = Cu(3)u(5)Q *u(3)u(5) + Cu(3)u(3)Q *u(3)u(3) + Cu(3)u(2)Q *u(3)u(2) - Cu(3)u(1)Q *u(3)u(1) - Cu(3)u(Σ1)Q *u(3)u(31)

u2(D3) = 0.15u(3)u(5) + 0.22u(3)2 + 0.03u(3)u(2) - 0.01 u(3)u(1) - 0.01 u(3)u(31)

"Q" Matrix u(5) u(3) u(2) u(1) u(Σ1) u2(M')
u2(D5) u(5) 0.5 0.15 0.10 0.05 0.05 1
u2(D3) u(3) 0.15 0.22 0.03 -0.01 -0.01 0.36
u2(D2) u(2) 0.10 0.03 0.22 0.01 0.01 0.16
u2(D1) u(1) 0.05 -0.01 0.01 0.246 -0.086 0.04
u2(DΣ1) u(Σ1) 0.05 -0.01 0.01 -0.086 0.246 0.04

The coefficients CijP and CijQ used in the calibration equation and in the calculation of u(Dt), for when a series of intercomparions is performed, are, respectively, the coefficients that appear in the “P” and the “Q” matrix.


Summary - At a Glance

All terms are expressed in the same unit if mass

1.1 Single Comparison

1.1.1 Absolute Mass

(1.1.1.1) mt = [ mR (1 - (ρatR)) + Dt ] / ( 1 - (ρatt))

(1.1.1.2) u2 (mt) ≈ u2(mR) + (mtt-mRR)2u2at) + ρat2(-mtt2)2u2t) + u2(Dt)

1.1.2 Conventional Mass

(1.1.2.1 A) mct = ((ρt - ρac) / (ρt - ρat)) { (mcRR - ρat)/(ρR - ρac)) + (Dt ρc / ( ρc - ρac)) }

(1.1.2.1 B) mct = [(ρct - ρac)) / ((ρc - ρac) (ρt - ρat)) ] {mR (1 - (ρatR)) + Dt }

(1.1.2.2 A) u2(mct) ≈ u2(mcR)+ ρc2/(ρc - ρac)2 u2(Dt)+ [mcR/(ρR - ρac) - mct/(ρt - ρac)] 2u2at) + (ρacat)2 [(mct2 u2t))/ρt2t - ρac)2]

(1.1.2.2 B) u2(mct) ≈ (1-(ρacc))-2 {u2(mR) + (mRR - mtt)2u2at) + (ρacat)2 mt2 u2t)/ρt4 + u2(Dt)}

1.2 Series of Intercomparisons

1.2.1 Absolute Mass

(1.2.1.1) Mt = [ Σ C ijP m i + CM’P M’(1 - (ρatM’)) ] / ( 1 - (ρatt))

(1.2.1.1_1990) Mt = [ CM’ M’(1 - (ρatM’)) + CStSt ] / ( 1 - (ρatt))

(1.2.1.2) u2(Mt) ≈ u2(Dt) + CM’Q u2(M’) + (Mtt - CM’P M’/ρM’)2 u2at) + ρat2 (Mt2t4) u2t)

(1.2.1.2_1990) u2(Mt) ≈ u2(Dt) + CσM’ u2(M’) + (Mtt - CM’ M’/ρM’)2u2at) + ρat2 [(Mt2t4)u2t)]

1.2.2 Conventional Mass

(1.2.2.1) Mct = (ρtac)/(ρtat) { (ρc/(ρcac)) Σ C ijP m i + CM’P M’cM’at) /(ρM’ac) }

(1.2.2.1_1990) Mct = ((ρt - ρac) / (ρt - ρat)) { (CM’ M’cM’ - ρat)/(ρM’ - ρac)) + (CSt St ρc / ( ρc - ρac)) }

(1.2.2.2) u2(Mct) = [(ρtac)/(ρtat)] 2 { [ρc/(ρcac)]2 u2(Dt) + CM’Q [(ρM’at)/(ρM’ac)] 2 u2(M’c)

+ [Mctatac)/(ρtac)2] 2 u2t) + [(Mct /(ρtac)) - (CM’P M’c /(ρM’ac))] 2 u2at) }

(1.2.2.2_app.) approximate equation, if ρat ≈ ρac

u2 (Mct) ≈ [ρc/(ρcac)]2 u2(Dt) + CM’Q u2(M’c) + [(Mct /(ρtac)) - (CM’P M’c /(ρM’ac))] 2 u2at)

(1.2.2.2_app rel.) approximate equation (relative terms)

u2rel (Mct) ≈ [ρc/(ρcac)]2(1/Nt)2u2(Dt) + (CM’P/Nt)2 u2(M’c) +[(1/(ρtac))-(1/(ρM’ac))]2u2at)


mt , Mt = absolute mass of object t
mR , M’ = absolute mass of reference (or lead weight) R
mct , Mct = conventional mass of unknown mass t
mcR , M’c = conventional mass of reference (or lead weight) R
Dt = calculated difference between unknown mass t and reference (or lead weight) R
ρt = density of the unknown mass t (kg/m3) - usually provided by manufacturer
ρR, ρM’ = density of the reference (or lead weight) R (kg/m3) - usually found on calibration certificate for the reference (or lead weight)
ρat = air density at the time of the calibration (kg/m3) - the formula provided in section 3.2 can be used
ρac = conventional air density; equal by definition to 1.2 kg/m3. See section 3.3
ρc = conventional mass density; equal by definition to 8000 kg/m3. See section 3.4
CSt , CM’ = the coefficients that appear before the St and M terms, respectively, in the 1990 Error equations of the Forms
u(mt), u(Mt) = combined standard uncertainty associated with the evaluation of the absolute mass of t
u(mR), u(M’) = combined standard uncertainty associated with the absolute mass of reference (or lead weight) R - usually found on calibration certificate for reference (or lead weight) R.. See section 2.1
u(mct),u(Mct) = combined standard uncertainty associated with the evaluation of the conventional mass of t
u(mcR),u(M’c)= combined standard uncertainty associated with the conventional mass of reference (or lead weight) R - usually found on the calibration certificate for reference (or lead weight) R.. See section 2.1
u(ρat) = standard uncertainty associated with the estimation of the air density at the time of the calibration (kg/m3) - usually assumed to be ± 0.07 kg/m3. See section 2.2
u(ρt) = standard uncertainty associated with the density of the unknown mass t (kg/m3) - usually provided by the manufacturer of mass t. See section 2.3
u(ρR), u(ρM’) = standard uncertainty associated with the density of the reference (or lead weight) R (kg/m3)) - usually included in u(mR) or provided on the calibration certificate for reference (or lead weight) R.. See section 2.3
u(Dt) = standard uncertainty associated with the calculated difference. See section 2.4
(Cσm)2,(CσM’)2 = the coefficients appearing, respectively, in front of σ2m and σ2M in the 1990 Variance and Uncertainty equations in the Forms
≈ = approximately equal
Σ = is the symbol representing the summation of the terms that follow it
CijP = the coefficients that appear in the P matrix for each mass and each mi. These correspond to row i (masses) and column j (readings mi) respectively. See section 3.6
mi = comparative reading i obtained for each line of matrix A in the Forms - it is, for a given line ‘i’, the indicated difference in readings multiplied by the sensitivity reciprocal for that line.
CM’P = the coefficient in the P matrix for mass M’ along the row corresponding to mass t. See section 3.5
CM’Q = the coefficient in the Q matrix for mass M’ along the row corresponding to mass t . See section 3.5

References

1. Chapman, George D., Orthogonal Designs for the Calibration of Kilogram Submultiples, National Research Council of Canada, Report No. AMS-002 NRCC 25819, November 1993.

2. Debler, E., A Theoretical Approach to Measurement - Uncertainty of Mass, Conventional Mass and Force, OIML Bulletin, Volume XXXV, Number 4, October 1994.

3. Dupuis-Désormeaux, N., Procedure for Estimating Uncertainties in Mass Calibrations, Industry Canada, third edition, November 1994.

4. Joint International Committee ISO/IEC/OIML/BIPM- TAG-4, Guide to the Expression of Uncertainty in Measurement, first edition, June 1992.

5. OIML Recommendation R111 - Weights of classes E1, E2, F1, F2, M1, M2, M3, Edition 1994.