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Patent 1197594 Summary

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(12) Patent: (11) CA 1197594
(21) Application Number: 414359
(54) English Title: ADAPTIVE CONTROL SYSTEM FOR MACHINE TOOL OR THE LIKE
(54) French Title: COMMANDE ADAPTATIVE POUR MACHINES-OUTILS ET ANALOGUES
Status: Expired
Bibliographic Data
(52) Canadian Patent Classification (CPC):
  • 184/14
  • 341/38.4
(51) International Patent Classification (IPC):
  • F16N 7/34 (2006.01)
  • B23Q 1/26 (2006.01)
  • B23Q 11/14 (2006.01)
  • B23Q 15/12 (2006.01)
  • B23Q 15/18 (2006.01)
  • F01M 5/00 (2006.01)
  • F16C 19/52 (2006.01)
  • F16C 25/08 (2006.01)
  • F16C 33/66 (2006.01)
  • F16N 7/32 (2006.01)
  • F16N 29/00 (2006.01)
  • F16N 29/02 (2006.01)
(72) Inventors :
  • JOHNSTONE, RICHARD (United States of America)
  • KIRKHAM, EDWARD E. (United States of America)
(73) Owners :
  • KEARNEY & TRECKER CORPORATION (Afghanistan)
(71) Applicants :
(74) Agent: NORTON ROSE FULBRIGHT CANADA LLP/S.E.N.C.R.L., S.R.L.
(74) Associate agent:
(45) Issued: 1985-12-03
(22) Filed Date: 1982-10-28
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
316,059 United States of America 1981-10-29

Abstracts

English Abstract



ABSTRACT OF THE DISCLOSURE

An adaptive control system for a machine tool or the like
includes a temperature sensor for measuring spindle bearing
temperature and two pairs of thrust sensors for measuring
radial and axial spindle deflection. Data processing apparatus,
typically comprised of a microcomputer, is coupled to the term-
perature and thrust sensors and regulates the percentage of
oil in the oil -air mixture lubrication mist sprayed on bearing
contact surfaces in accordance with bearing temperature. The
microcomputer simultanecously regulates the spindle bearinge pre-
load and spindle axis federate in accordance with radial and
axial spindle thrust, thereby assuring optimum machine tool
performance .


Claims

Note: Claims are shown in the official language in which they were submitted.


- ` ls-

The embodi.rnents of the invention in which an exclusi.ve
property or privilege is claimed are defined as follows:

1. In a lubricating system for lubricating a
mechanism; sensing means connected to sense the
temperature of the mechanism to be lubricated; a
source of lubricant connected to supply a lubricant to
said mechanism; characterized by a control responsive
to said sensing means to regulate the volume of
lubricant supplied by said source to the mechanism
so that the amount of lubricant supplied will depend
on the temperature of the mechanism.


2. A lubricating system according to claim 1,
characterized by an atomizer connected to receive
lubricant from said source and disposed to apply such
lubricant to said mechanism; a source of air pressure
connected to supply air to said atomizer for atomizing
the lubricant applied to said mechanism; said control
being connected to regulate the amount of air directed
to said atomizer from said source in response to the
temperature indicated by said sensing means so that
both the amount of air and the amount of lubricant to
said atomizer is regulated by said control to obtain
the ideal mixture for prevailing conditions.


-16-
3. A lubricating system according to claim 1,
characterized in that said control comprises a computer
connected to receive the signal from said sensing means
representing the temperature of the mechanism being
lubricated; a lubricant valve coupled to receive the
fluid from said source and adjustable to regulate the
flow of lubricant from said source to the mechamism
being lubricated; and means connecting said lubricant
valve to said computer so that said valve is adjusted
by said computer in response to the signal received
from said sensing means.


4. A lubricating system according to claim 2,
characterized in that said control comprises a computer
connected to receive the signal from said sensing means
representing the temperature of the mechanism being
lubricated; a lubricant valve coupled to receive the
fluid from said source and adjustable to regulate the
flow of lubricant from said source to the mechanism
being lubricated; and means connecting said lubricant
valve to said computer so that said valve is adjusted
by said computer in response to the signal received
from said sensing means.


5. A lubricating system according to claim 2,
characterized in that said control comprises a computer


-17-
connected to receive the signal from said sensing means
representing the temperature of tile mechanism being
lubricated; a lubricant valve coupled to receive the
fluid from said source and adjustable to regulate the
flow of lubricant from said source to said atomizer;
an air valve coupled to receive the air from said
source and adjustable to regulate the flow of air from
said source to said atomizer; means connecting said
lubricant valve to said computer so that said
lubricant valve is adjusted by said computer in response
to the signal received from said sensing means; and
means connecting said air valve to said computer so
that said air valve is adjusted by said computer in
response to the signal receivedfrom said sensing means.


6. A lubricating system according to claim 1, 2
or 3, characterized by an analogue to digital con-
verter connected to receive an analogue signal from
said sensing means for conversion into a corresponding
digital signal; and transmission means connected to
transmit the digital signal from said converter to
said control.


7. A lubricating system according to claim 4 or
5, characterized by an analogue to digital converter
connected to receive an analogue signal from said
sensing means for conversion into a corresponding
digital signal; and transmission means connected to
transmit the digital signal from said converter to
said control.


Description

Note: Descriptions are shown in the official language in which they were submitted.


~'75~


The present invention concerns a control systern
for machine tools or the like, and rnore particularly
to a control system for machine tools which regulate
spindle bearing lubrication in accordance with bearing
temperature and which regu].ates the spindle bearing pre-
:Load and the spindle a~is feedrate in accordance with
spindle bearing thrust to assure optimum machine tool
performance.




, ,.,~,



Ji~.)J

~3'7~3~


Ro~ating machinery9 such a~ machin~ ~ools, or he like,
u~;ually include one or more ball bs~arin~ or roller bearings
for journaling a ro~ating member such as a spirldle as iIl the
ca~e of a machine ~ool, to a s~ationary m~m~er such as the
5 machiFIe tool ~pindle~iead. ~ is; well known ~o ~hose skill d
in ~he ar~ ~h~t fric:~io~ between ball bearlng and roller b~ar~
ing contac~ suraces is bes recluced by lu~rica~ing ~che bear
in~ wi~h a fluid lubricant, either a single fluid~ such as oil
or air or a lubricaking fluid mi;cture such as an oil~air mist
10 mix~ur~. An oil-air lubrica~ing mis~ mixture is particularly
advantageous ~ince the air in th~ oil-air lubrication mis~
mixture ~er~es to carry away be~ring heat while ~h2 oil pro-
vides appropriate lubrication or bearing contact surface~,
thereby as~uring long bearlng lie.
On~ of t~ difficulties incurred in employi~lg an oil~air
mis~ mixture to lubricate ball b~arings a~d roller bearing has
been regula~ion of the amount or volume of oil in the oil~air
lubrication sais~ ~ixture as percentage of total mix~ure volume.
Tsao lit~l~ oil in the oil-air lubrication mist mix~ure re~ult~
20 in insuffieie:nt bearing lulbrica~ion and hence premal:ure bear
ing wear . Orl the ot~er hand, too much oil in ~he lubr ication
rnist laix~ure ~aay cause the bearings ~o clog and overheat there-
by gr~tly reducing bearing life~
Etereto~ore, regula~ion of the p~rcentage volume of oil in
25 an oil air bearing lubric:ation mi~ ~ixture has be~n achieved
by open loop regulation, hat i~ by manu~lly pr~s~tl:ing the
oil and air rnixing valves. Needl~s to say, should ~he speed
or axial thrust of the ro~atin~ member journaled ~o the bear-
ing suddenly change, then the percentage volume of oil in the
oil-air bearing lubrication mist mixture must also be changedO
Otherwise, bearing damage may result if too lit~le or too much
oil i~ present in the bearing lubrication ~is~ mixture. Addi-
tionally, should a valve clog, or if the flow of oil becomes
intermittent., then there may also be an insuf~icien~ volume o~

~'75
~3--

oil in ~he oil~air mist mixturP. The pre~ent invention con-
cerrls a control appa~aku~ for ro~ating machinery which auto-
matic:ally regulates th~ percentage volume of oil in ~he oil-
air lubrication mi~ mix~ur~ supplied to lubricate rotating
5 ~nachinery ball and roller bear i:ng~,
It i5 an ob3ec:~ of ~he pre~3ent invention to provid~ a
cc~ntrol appara~us for r~gula~ing the lubricatiorl provided Jco
rotating machinery bearings.
It is another obJect of the pr~sent inven~ion to p~ovide
10 a control appara~us for automatically re~ulating the lubrica~
~ion p~ovided 'co machin~l:y bear ing~ in accordance with bear-
ing temperatur~ to a~sure reduced bearing ~mperature 'chereby
ext~nd ing b~ar ing l i f e .
It is ye~ another object of the prese~ invention ~o pro~
15 vide a mat:hine ~ool ::on~rol appara~us for automatically regu-
lating spindle bearîng lubrica~ion in ac:cordanc~ with spindle
b~aring temperature and for regulating the spindl~ b~arin~ pre~
load and ~he ~pindle axi~ feedrate in aceordance with radial
and axial spindle defl~ction.

BRIEF S~M~ARY 0~ T~E I~v~lVN

~ Briefly, in accordance with the inven~ion~ a control ap-
para~us ~or regulati~g the lubrication provided to ro~ating
machinery roller and ball bearing~ compri~es a lubrica~ion
~ystem for providing the machinery bearings wi~h fluid lubri-
cation which ~ay either be an oilwair mi~t mixture or a single
fluid such as air or oil. A temperature sensor, such as a
thermistor or thermis~or network, senses b~aring temp~rature
and provides an elec~rical signal indica~ive thereof ~o a con
trol apparatus, such as a microcomputer. In accor~ance with
bearing temp~rature, the mic.rocomputer automatically regulates
~he volume of fluid lubrication supplied to the bearings from
thQ lubrication sys~em, thereby assuring proper bearing lubri
cation at all time~.

~ a~3~s~


A preferred embodiment of the invention, speoifically
adapted for use with a machine tool such a~ a horizontal or
ver~ical boring mill ~ further includes thrust s~n~or~ ~or
sensing radial and axial spindle thrust and for generating an
elec~rical signal indicative ~h~!reof. ~h~ control appara~us,
in addi~ion to reyulati~lg th~ vcslume of spindle b@aring lubri-
cation in accordance with bearins ~emperature al50 regulates
spindl~ bearing pr~load and ~he spindle axis feedrat~ in ac
~ordanc~ with radial and axial ~;pindle hru~t to reduce
b~aring stres~i ~her~y assurinS~ op~imum machine ~ool per
~orm~nc:e .

BRXEF SU~ARY t: l? TEE D~WINGS

Tha fea~ures of the invesltioll believ~d ~o be novel are
se~ :forth wi~h particularity in ~he appended claims. Th~ in-
ven . ion itself ~ howev~r, both as l:o organization and the method
of operatic)n, tog~th~r with fur~her objec~s and advantages
thereof, may be~ be wlderstood by reference to th~ followirlg
d~scription taken ln conjunc~ic3n wi~h ~he accompanying draw~
ings in which:
Figure 1 i5 ;I b~ock diagralR of the control apparatus of
the pr~sen inve~ltion;
Fig. L~ is an alternate embocliment of ~he lubrication sy~-
t~nl Qf ~igO l;
Fig~ 2 ie~ a graphical representa~ion of how bearing tem-
perature varies in aceordan::~ with tb~ percentage volum~ of
oi:L in the oil-air mist lubricatic3n mixture;
Fig. 3 is a side elevational ~7iew of a high speed machine
tool spindle o a machine tool;
Fig. 4 i~ an enlarged view of a por~ion of the high speed
spindle illustrated in P'ig ~ 3 s and
Fig . S is a blos:k diagram of a modif icatic:~n of the control
apparatus of Fig. 1 for controlling a machine tool embodying
the spindle of Figs. 3 and 4.

t~
~5~

DETAILED DESCRIPTIOaa OF THE PREF13RRED EMBODIM~NT

Figure 1 illus~ra~es a block diagram of a con~rol appa-
ra~ ; 10 ~or ro~ating machin@ry, suc:h a~ a machine tool t for
regula in~ the lulbrication supplied to machinery bearing~ 12
5 which journal a rota~ing machin~ry member such as a shaft 14
to a stationary m~m~er ~no~ shown). Control apparatus 10 com
pri~e~ a ~emperature sen~or 16, typically coll~igured of a
thermistor or the 1ik~, ~oun~d adjacent to bearing 12 for
providing an el~etr ica~ ou~put signal indicative of bear ing
10 t@mp~ratureO I~ certain in~nc:es, it may b~ d~sirable to
employ a pair of ~hermistors ~o mea~ure the tempera~ure of th~
~lui~ (eith~r air or oil~ :Eor example) entering and exiting
'ch~ bearing for de~erm~ g bearing 'cempera~ure exactly. The
outpu~ ~ignal o thermistor 16 i~ supplied to an analog to
15 digital (~/D) con~rer~er 18 which conver s the analog th~rmis~
l:or output ~ignal into a digil:al signal which i5 5uppli@d t::o
an el~ctxonic proces~ing circui~ 20, ~ypically a micro~c .u~er.
Microcompu~r 20 is re~orl~iY~ l:o ~he ou~pu~ signal o A/~ con~
v~rter 18, alld in a~ . ordance ~herewi~h, de~rmines . he propxr
20 vol~ne of lubrication fluid ~upplied by lubricatioll apparatus
22 to lul~r ica~.a bear ing 12 ~
In the pres~ntly preferred embodiment~ lubrica~ion sys~em
22 i~ configured ~o provide an oil-air lubrication mist mix-
~ur~ and inc:lud~s a pair of electrically controlled val~es 24a
25 and 24b, ~ach valve being eleetri~ally connected to and con
t:rolled by microeomputer 20. Valve 24b is coupled between 2
supply of ~?ressurized air 25b and an atomizer 26 akld corltrols
~he amount or volume of air admitted to atomizer 26 in a~:cor-
dance wi~h siynals ~rom mi rocompu~r 20. Valve 24a is coupled
30 b~tw~en a supply o pressuri~ed lubricating oil 25a and atomize~
26 and contrc~l~ the volume of oil admi~ted to the a~omizer in
accordance with signals from microcomputer 2U. Typically,
each of valves 24a and 24b coml?rises an ASCO model TX8262208


valv~ manu:factured by Au~omatic Swi~ch Comparly, Fl~arheim Park,
New Jersey. ~omizer 26 a~omizes ~h~ oil 5upplie~d thereto
froTn oil supply 25a 'chrough valve 24a wi~h air supplied there-
to ~rom air supply 25b through valve 24b to prc~duce th~ oil-air
5 mi~t mix~ure which is spray~d on bearing 12.
A bet~er understarlding of how microcomputer 2~ reguï~t~
the p~r~entage volume of oil in the oil-air lubrica~ion mist
Tnix~ure may b~ gained by reference to Fig. 2 which illus~ra es
th~ relation~hip b~tweerl the percent~ge volum~ o~ oil in h~
10 oil-air lubrica~ion mist mixtur~ and the b~aring temp~ra~ure.
A~ can be seen, the relationshiE~ between the percentage volume
o oil in t~e lubricatioll mist llti~ UEe and the bearing tempera-
ture i~ concave upwards, having a relative 3ninimum identi~ied
by ~he point X. With the knowledge that the relationship be~
15 twe~n the pe~centa~e volume of c: il in the lubr ication mist mix
~ure and the~ bearing tempera ure is concav~ upwards~ mic:rocom-
puter 20 is programmed to calcula~e ~he ra~io of the rate of
change of bearing temperature to the rate of chaslge of the p~r-
centage volu~e of oil in the lubr icat:ion ~nist mixture t ~ T/~ % ) O
2n I~ T is made sufiEiciently ~mall, th~n dT/d%, the irst d~ri~7a~
tive of the beaEing temperature-% oil relationship c:an be ap
proximated. Since, rotn elementary calulus, the first deriva~
~ive (dTJd%~ o~ ~he bearing temperatllr~-~ oil relationship is
representative o~ the slope of ~che eurv~ 9 an~ since th slope
2S of th~ bearing temperature-% oil curve oi~ ~ig. 2 is eclual ts:
zero at the point X orl th~ curve, it follow~ that dTJd% is
zero a~ the r~lative minimum (p;: int X) on the curve of Fig. 2.
From th~ calculated values o~ dTfd~, microcomputer 20 can de-
~erm~ne th~ percerltage volume of oil necessary t:o maintain
3~ minimum bearing tempera ure.
The process by which mic:socomputer 20 regulates ~he %
volume of oil in the oil-air bear ing lubr ication mist mixture
is a dynamic rather than a static proces~. Since bearing
temperature does not remain constan~, but varies in accordance



with su::h factors as ~h~ft ~peed an~ bearing load, among
others, microcompu~er 20 continually mc~ni~ors bearing 'cemperao
tures so that the % voïume of oil ean b~ eontinuously regulated
to assure proper bearing lubrication. Mic:roc~,...~uter 20 l 5 f a5t
5 processing sp~d allows it ~o respond to v~ry rapid i~crem0nted
changes in b~aring tempera~ure, tA~rehy assurin~ proper bearing
lubr ication at all times .
I~ may be de~irable in ~ome al?plications to lubrica~e t~
ro~ating machinery bearings with a single lubricating fluid
1() quch as oil or air in con~rast t:o lubri~a~ing the bearings with
a mixture o~ lubricating gluids such as air and oil. ~hi~ may
be readily accomplished by employing the al~rnate lubrica~ion
system embodim~nt 22' illu~tra~ed in E~igO lA in plac2 of lubri
cation syst m 22 in ~ig. 1. Lubrica~ion ~ystem 22' comprises
15 a single electrically contxolled valv~ 24 ' which is coupled to
a supply of pressuri2ed lu~rication fluid 2S ' ~which fluid laay
be either a ga~, such a~ air or a li~uid such a~ oil) for reyu-
lating the vQlume lubricating fluid supplied to bearing 12
(Fig. 1) i~ accordance with signals from microcompu~er 20
20 (Fig. 1). The volum~ of lubrica~iosl fluid carried by valv~
2~ ' from lubr icating fluid ~u~ply 25 ' is controlled by micro-
computer 20 in ac~:ordance wi~h bear in~ temperature in exactly
the sam~ manner in which microcomputer 20 controls valve~ 24a
and 24b of lubri a~ion eystem 22 of Fig. 1, since tha b~aring
25 temperature will vary in accordance with th~ volume o fluid
supplied ~rom lubrica~ion supply ~5 ' in exac~ly ~ch~ same way
the bearing tèmperature vari~s in accs~rdance wi~h the percerl-
tage volume of oil as depicted in Fig. 20
The control apparatus o~ Fig~ 1 is well suited îor use
30 with nume~ically controlled mac:hirle ~ools for automatically
regula~ing spi.ndle bearing lubrication. The con~rol apparatus
allows higher machine tool spindle speeds and higher spindle
loads ~o be reached ~han would otherwise be possible- Further
as detailed hereina:Eter~ the control apparatus described above~
35 can be modif ied to control not only machine tool spindle bear-


i 3 L~

ing lubrication but the spindle bearing preload and thespindle axis feedrate which allows attainrnent of still
higher spindle speeds and spindle loads as well. This
may be better understood by reference to Figs. 3 and 4
which illustrate a portion of a high speed spindle
assembly 100 of a nurneric~ally controlled machine tool.
Spindle assembly 100 is typically disposed in a frame
such as the rnachine tool spindlehead, (not shown) which
is linearly movable on the machine tool along an axis
at a rate referred to as the spindle axis feedrate.
High speed spindle assembly 100 corrJprises a spind]e 110
having an axially extending bore there-through dimen-
sioned to receive the shank 112 of a cutting tool
therein. Spindle 1l0 is integral with the shaft of a
rnotor 114 comprised of a stator 114a and a rotor 114b.
A key 115 extending from spindle 110 engages a com-
plementary keyway in the rotor (not shown) to lock the
spindle to the rotor so that spindle 110 rotates co-
jointly with rotor 114b.
Spindle 110 extends through the case 116 of motor
114 and is journaled to the front and rear of motor case
116 by front and rear spindle bearings 118 and 120,
respectively, which are each carried on spindle 110
adjacent to a separate one of the ends thereof. Front
spindle bearing 118 comprises a pair of ball bearings
124a and 124b, respectively, which are carried on
spindle 110 between a shoulder or flange 126 and threads
127. A nut 128 engages threads 127 to urge the lower
races of ball bearings 124a and 124b against shoulder
126. Adjusting the displacement of nut 128 from
shoulder 126 serves to vary the force against, or the
preloading on, the lower ball bearing




~.,

.g,.

ras:~s ~ The upper races o ball bear ings 124a and 124b are
ury~d ag~in~ a vertical wall in motor case 1ï6 by an a~nular
ring pis~on 129 whic~ i~ re~ rocally di~posed in a pis~on
chamher 13a within a front bearing cap 132 fastensd to motor
cas~ 116 by bol~ 134 which are disposed through passag~s
~paoed equidis~antly al~out th~ b~aring cap circumf~r~rlc~O
The amount of force or preloadiny on the upper races o
ball bearing~ 124a alld 124b vari~ in ao~or~ance with the pres-
sure o~ hydraulic ~luid admi~t~d in~o piston cha~ber 13û ~hrough
a corlne~ g pa~age 136 from a so~arc~ o~ hydralllic fluid (no~
shown) whic:h i5 coupl~d ~o c:onnecting passage 136 through a
pressure regulator ~d~scrib~s~ her~inaiEtex). The pressure of
hydral}lic 1uid admitted through connec~in~ pas age 136 ~rom
the ~our~e o hydraulic fluid is varied by ~h~ pressure r~gu
lator in accordarlc~ with radial and aa:ial spindle bearing
thrust. To this. end, two pairs o spisldle thrust sensors 137a
and 137b, re~pectively, whose sensors are typica:Lly comprised
c~f a mag~etic or capa~ ,re transducer, are dispo~ed within
bearing cap 132 adiacent to spindl~ should~r 126 to measuE~
~û radial and axial spindle thrust~ r~sp~ctively. Re~erring now
to Fig . 4 which i,s an enlarged :Er~gmentary view o~ a p~r tion
of the spindle a~sembly illustral:ed in Fig. 3, to measure
radial spindle thrus~y one thrus~ sensor o t~rus~ ~en~or pair
137a is vertically dispo~ed in bearing cap 132 adjacent to
~5 1ange 126 abov~ th* aaci~ 138 of spindl~ 110; the o~her thrus~
sensor (not shown) of thrust sensor pair 137a is vestically
disposed in bearing ;:ap 132 so as to be adjacent to flange 12
below the spindle axis~ To measure axia~ bearing thrust, one
thru~t s~nsor of thrust sensor pair 137b is hor izontally mount~
ed in bearing cap 132 adjacen~ to the flange so as to be above
the spin~le axis while the o~her thrus~ sensor (nc~ shown) o~
thrust sensor pair 137b is hor izontally mounted in the beaE ing
cap adjacent to flange 126 below spindle axis 138. The thrust
sensors of thrust sensor pairs 137a and 137b are connected dif~

3~
. .
- 10~

:Eerent ially ~o produce a signal varying in ac~ordance with
radial and axial spindle thrust, r@sp~ctiv21y.
The ou~put signal produc~d by ~ac}l of thrus~ s~nsor pair
137a and 137b, which varies in AC ordance with radial and axial
S spindle thrust, respel-~ively, i5 supplied ~o a corl~rol apparatus
200 i~ lus~rated is~ Fig., 5 which controls ~h~ spindle axis ra~e
- and bear ing preload a~ well as the percentag~ volume o~ oil in
the oil-air lubrica~ion mist mix~ure~ Control apparatu~ 20û
eomprises an analog to digi~al (~D) c~nverter 21B, for comTert~
10 ing the analog 5ignal from ea~h of thrust sensor pairs 137a and
137b (Figs. 3 and 4) into a digital ~igIIal which is trarl~mitted
l:o a micxocompu~er 220,. ~qicro~c!~ruter 220 i~ responsive to the
outpu~ signals ~xom A~D cvr~verter 218 and~ during int~rvals
when l:he radial a~d axial ~hrus~s on spindle 110 (Fig. 3) are
larg~, as will likely occur when spindl~ speeds are low and
the force on th~ cutting ~ool i~ dispo~ed within the spindle
is large, microcomputer 220 mod~lat~s he Outpu~r signal 5Up-
plied to a pr*ssure r~gula~or 225, coupled between the ~ourc~
of pressurized hydraulic fluid and pas~age 136, (Fig~ 3) to
~o increas~ the pr~ssure o~ hydraulic fluid admitted through con~
necting passage 136 to pis~on cham~er 130 (Fig. 3) so as to
incr~a~e th~ force of pis~on 130 against the upper races of
b~arings 124a and 124b (Fig~ 3), a~cordingly, thereby increas~
ing baaring preload ~o reduc~ bearing cha~er. In additio~,
durin~ intervals of lar~e radial and axial ~pindle thrusts,
micr~computer 220 also supplies an output signal to th~ spindle~
head axis drive motor amplifier ~not shown) to reduc~ ~he axis
~eedrate ac~ordingly. A~ high spindle ~p~eds when ~he force
nn the cutting to~l held in spindle 110 (Fig. 3) is likely to
be much lower, thereby resulting in lower radial and axial
thrusts on spindle 110 ~Fig~ 3) microcomputer 220, in response
c~mmands pressure regulator 225 to reduce the pressure of
1uid admitted into piston chamb~r 130 through connecting pas~
sage 136, thereby reducing the preload on bearing 124a and

~'7~
~11--

124b (~igs. 3 and 4). During this sa~ne interval of lower
radial and axial spindle bear ing thrust~ 7 mic~ocompu~er 220
also supplies arl outpu~ signal to ~he spindlehead ~xis drlve
system ms: ~or ampl if i~r ~o command an increase in the spindl~
5 feedrate acco~dingly. In ~his way, microcc~u~r 220 dynansical
ly regula~es the preloading on spindle bearirlgs 124a and 124b.
In addi'cion ~o being r~sponsive to radial and axial ~pindle
thrust ~ microcompu~er 22û is also respon~ive to machine tool
~pindle speed, as sen ed by a tac:hometer, or as d~termined by
~h~ machine t:c~ol con~rol ~ystem., ~ur ing in~ervals wh~n machin~
~ool spindle speed is ialcrea~ed, it may be desirable to decrea~e
bearing preload. This is readily a~s:tsmpli~hed by microcompu~er
220 in respc~nsive ~o an in rease in magnitude of th~ speed 5i9
nal ~upplied ~hereto. Conversely, when spindle speed d@creas~,
microcomputer 220 inc:reases th~ volume of fluid admitted by th~
pressure regulated in~o piston chamber 130 (FigO 4~ ~hr~ugh con-
Qecting passage 136 (~îg. 4~ ~o increa~e bearing preload.
Reerring back to Figs. 3 and 4 i~intly, a lubrication pa5-
sage 13g is disposed th~ough b~aring cap 132 to carry an oil~air
lubric tion mist mixture to beari~s 124a a~d 124b from a lubri~
cation sys~em 230 illu~trated in Fi~. 5, which is eo~figur~d
identically to lubrication sy~em 22 de~cribed previously with
respect ~o Fig. lo A temperature sensor 140 (be~ illus~rated
in Fig~ 4) is disposed in bearing cap 132 adjacent ~o beariny
124a and supplies A/D conver~er 218 illustrated in Fig. 5 with
a signal varying in accordance with bearing temperature. In
accordance wit:h the digital output signal from P~/D converter
218, microcomputer 220 (Fig . S) while regulating bear ing pre~
load and the spindle axis fe~drate, als~ supplies a pair of
control ignals to lubrication system 230 to regulate the per-
c~ntage volume of oil in the oil~air mist mixture supplied
through lubrication passage 139 to bearings 1~4a and 124b in
the manner described previously wi~h respect to Figs. l and 2.
To provide for faster lubrication system response, microc4mpu

- 12 -
ter 220 (Fig. 5) utilizes the output signals from each of
thrust sensor pairs 137a and 137b to sense variations in
rad:ial and axial thrust, respectively, which in practice,
precedes changes in spindle bearing temperature. ~y
anticipating changes in spindle bearing temperature prior
to their occurance, microcomputer 220 is better able to
regulate spindle bearing lubrication.
Spindle 110 has a pair of tool gripping collets
140a and 140b, which are eac:h integrated to a separate
one of the spindle ends, respectively. Each of tool
gripping collets 140a and 140b, respectively, is urged
radially inward to grip shank 112 of the cutting tool by
a separate one of collet nuts 142a and 14Zb which are
each in threaded engagement with spindle 110 adjacent to
a separate one of collets 140a and 140b. To prevent the
collet nut at each end of the spindle from loosening dur-
ing high speed rotation of spindle 110, the spindle carries
a pair of hollow bore collet nut drivers 145a and 145b, the
collet nut drivers each being carried on the spindle ad
jacent to a separate one of the spindle ends so the spindle
adjacent to a separate one of the spindle ends so as to be
coaxial with, and adjacent to, a separate one of collet
nuts 142a and ]42b, respectively. The bore through each
collet nut driver is dimensioned to receive a respective
one of the collet nuts. The interior surface of the bore
through each collet nut driver, such as collet nut driver
145a, for example, carries a set of splines 146a, which
splines are complementary to the exterior splines 146b
carried on the rearward end of each of the collet nuts,
such as collet nut 142a, and are complementary to the
exterior splines 146c carried on each end of spindle 110
adjacent to a separate one of collets 140a and 140b. Each
collet nut driver, such as collet nut driver 145a is slid-
able along the spindle between a first or inward most
position at which location the collet nut driver is adjacent
to an associated one of bearing caps 132 and 160, respec-
tively, and a second or outward most position at which
location the collet

~13~

nu~ driver i5 di~tal from ~he corresponding bearing capO When
the collet nut driver i~ displaced along ~h~ spindle ~o its
irs or i.nward most positlon adjac~n'c to its corresponding
bearing cap, the spline~ s:n th2 interior surface of the col
let nut driver ~ngage the exter:Lor splines on both the collet
nut and ~h~ spindle, ~I:hus pr~ven~ing the collet nu~ from ro'cat
ing independently o~ the ~pindle O When th~ colle t nut dr iver
is slid ou~wardly along the spin~le away from il:s correspond~
ing spindle bearing c:ap ~o its second position, then the
lû splines on the in~erior surface o~ the collet nut dr~ver en-
gage only ~he ex~erior splines on the collet nut thus permi~
ting ~h~ collet nu~ and it-!S associa~d collQ~ nut dr iver ~o be
~hreaded o~ of, the corresponding coll~l: at th~ end o the
~pindle. Each collet nut dxiver is re~rained ~rom axial move
ment, once ~lidably moved to its inward mos~ posi~ion to en-
gage bo~h the spindle splin~s and tha spline~ on ~he corr~s-
pondi~ag ~ollet nut, by a pair of Vl ier ~crews 148, only one
of which is shown, the Vlier screws being threa~ed in o the
spindle to exk~nd radially therefrom so i:hat each en~ages a
2~ circumferentla~ groove circumscribing the inner bore of a c:or-
respondirlg c:ollet nut dr iv~r .
Proximity swi~cches 150a and lSOb are eas:h mounted in a
separa~e one of fron~ and rear bearing cap~ 13~ and 16Q, re
spe~tiv~ly, ~o tha~ ~ac:h switch is adjacent to a separate orle
~5 o~ fron~ and ~ar ~oll~t nut drivers 145a and 145b, respec
tively. Each of proximity switches 150a and l50b, respec~ivelyt
is actua~ed wh~n a separate one of collet nut drivers 145a and
145b~ respectively, is slidably moved inwardly to be adjacent
to a separat~ one of beariny caps 132 and 160, respec~ively,
~o jointly engage a ~eparate on~? of colle~ nuts 142a and 142b,
respec~ively, with the spindle. When actuated, each proximity
switch supplies micrc:computer ~20 with a signal indicative of
the engagement of the corresponding collet nut and ~he spindle.
5hould one of colle~ nut drivers 145a and 145b be slidably
moved outwardly causing a corresponding one of proximity


switches 150a and lSOb, respect1vely, to cease beiny actuated~
then microcomputer 223 supplies an i~hibit signal tG the drive
amplifier controlling motor 114 ~o prevent spindle rotation.
In this ~anner ! damage ~o the cu~ting tool as well as the ma-
S chine ~ool operator i.~ pr~vent~cl when the cut~ing tool is notfirmly held in th~ spindle.
The foregoing describe~ a control appara us for rotati~g
machinery for regulating ~he percen~age volume of ~il in ~he
oil-air lubrica~ion mist mix~ure i~ accordance wi~h ~achin0ry
bearing temperat~reO By regulai:ing th~ perc@ntage volume of
oil in ~he oil-air lubrica~ion rni~t ~ixture in accordance with
bearing tempera~ure, prop~r bearing lubriGation is assured,
~hereby lengthening beari~ life.
Al~hough ~he illus~rative mbodiment of the nv~ntion has
been ~escri~ed in con~id~rable ~etail for the purpose o~ dis-
clo~ing a practical operative structure incorporating th~ in-
ventiony it is to be understood that the particular apparatus
shown nd described is intended to be illustrative only and
various novel features of the invention may be ~ncorporated
in other s~ruc~ural ~orm~ withou~ departing from the spirit
and scope of the inven~ion as de~ined in th~ subjoin~d claims.

Representative Drawing

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Administrative Status

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Administrative Status

Title Date
Forecasted Issue Date 1985-12-03
(22) Filed 1982-10-28
(45) Issued 1985-12-03
Expired 2002-12-03

Abandonment History

There is no abandonment history.

Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $0.00 1982-10-28
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
KEARNEY & TRECKER CORPORATION
Past Owners on Record
None
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Drawings 1993-06-21 3 140
Claims 1993-06-21 3 88
Abstract 1993-06-21 1 28
Cover Page 1993-06-21 1 19
Description 1993-06-21 14 847